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BMW 325 325i 1994 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Year: 1994 Chassis Code: E36 Codes Engine Code Primary: M50B25 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe (E36 generation) Target Audience:...
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Art.-Nr: 432275
Stichworte: 1994 325 325i BMW Car Cars Misc
BMW 325 325i 1994 Service Repair Workshop ManualBMW 325 325i 1994 Service Repair Workshop ManualBMW 325 325i 1994 Service Repair Workshop ManualBMW 325 325i 1994 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Year:
1994
Chassis Code:
E36
Codes
Engine Code Primary:
M50B25
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe (E36 generation)
Target Audience:
Enthusiasts, DIY mechanics, professional workshops, BMW owners
Competitive Analysis
Competitors 1994:
Mercedes-Benz C-Class (W202), Audi 80/90, Lexus ES 300, Acura Legend
Key Features
Driving Dynamics:
Renowned for sporty handling, balanced chassis, and driver-focused experience
Powertrain:
Smooth inline-six engines, refined power delivery
Build Quality:
Typical BMW high standards of fit and finish
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Page Count:
800-1200
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, though not explicitly stated in product info)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, repair, and reassembly of M50B25 engine
Engine Management:
DME (Digital Motor Electronics) system, sensor diagnostics, actuator testing, fuel injection, ignition timing
Transmission Manual:
Service and repair procedures for Getrag 250G manual transmission
Transmission Automatic:
Service and repair procedures for ZF 4HP-22 EH automatic transmission (if equipped)
Drivetrain:
Driveshaft, universal joints, differential, axle shafts, wheel bearings
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), brake pads, rotors, calipers, lines, bleeding procedures
Steering:
Power steering system, steering rack, tie rods, steering column
Electrical System:
Wiring diagrams, starter, alternator, battery, fuses, relays, lighting systems
Climate Control:
HVAC system, A/C refrigerant, blower motor, climate control unit
Body And Trim:
Interior and exterior trim removal and installation, body panel repair, door mechanisms, glass replacement
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems
Repair Procedures:
Step-by-step instructions for component replacement and system repairs
Diagnostics:
Detailed diagnostic flowcharts and symptom-based troubleshooting
Torque Specifications:
Comprehensive list of all critical torque values for fasteners
Special Tools:
Identification and usage of BMW-specific tools required for certain repairs
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF (Assumed for digital format)
Searchability:
Likely searchable text, allowing quick access to specific topics
Print Quality
Illustrations:
High-quality diagrams, exploded views, and schematics
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Engine Code:
M50B25
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
189 hp @ 5900 rpm
Torque:
181 lb-ft @ 4200 rpm
Fuel System
Fuel Injection:
Bosch Motronic M3.1 Fuel Injection
Fuel Type:
Premium Unleaded (91 Octane or higher recommended)
Engine Management
Dme Version:
Motronic M3.1
🔧 Transmission
Standard
Type:
Getrag 250G 5-Speed Manual
Optional
Type:
ZF 4HP-22 EH 4-Speed Automatic
Features
Manual Gear Ratios:
1st: 4.23, 2nd: 2.51, 3rd: 1.67, 4th: 1.24, 5th: 1.00, Reverse: 3.71
Automatic Features:
Electronic Control (EH), Sport/Economy modes
Fluid Type Manual
Fluid:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTF.1)
Fluid Type Automatic
Fluid:
BMW ATF LT-3 or equivalent (e.g., ZF Lifeguardfluid5)
📐 Dimensions
Exterior
Length:
174.5 inches (4432 mm)
Width:
68.5 inches (1740 mm)
Height:
54.8 inches (1392 mm)
Wheelbase:
106.2 inches (2695 mm)
Front Track:
57.2 inches (1453 mm)
Rear Track:
57.6 inches (1463 mm)
Weights
Curb Weight:
3230 - 3380 lbs (1465 - 1533 kg) (Varies by transmission and options)
Gross Vehicle Weight Rating:
Approx. 4365 lbs (1980 kg)
Cargo
Trunk Volume:
Approx. 15.0 cu ft (425 L)
🛡️ Safety Features
Ratings
NHTSA Driver Side Impact:
4/5 stars (for comparable E36 models)
NHTSA Passenger Side Impact:
4/5 stars (for comparable E36 models)
IIHS Side Impact:
Acceptable (for comparable E36 models)
Active Features
ABS:
Standard (Bosch ABS III)
Traction Control:
Optional (ASC+T - Automatic Stability Control + Traction)
Passive Features
Airbags:
Driver's airbag standard, passenger airbag optional
Seatbelts:
3-point inertia-reel seatbelts with pretensioners
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory BMW Business or Professional CD/Cassette players, optional premium sound systems
Display:
Basic OBC (On-Board Computer) display for time, date, outside temperature, and basic diagnostics.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS) for enhanced stopping power and control.
Traction Control:
Optional ASC+T provides electronic intervention to maintain traction under acceleration.
Connectivity
Oem Features:
Limited to basic diagnostic port (OBD-I for early models, transitioning to OBD-II), no modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or annually, whichever comes first (dependent on oil used and driving conditions). The manual will provide specific recommendations.
Spark Plug Replacement:
Typically every 30,000 miles (e.g., Bosch FGR7DQP+ or equivalent)
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil:
BMW Longlife-98 or LL-01 compliant synthetic oil, SAE 5W-30 or 5W-40 recommended. Capacity: Approx. 6.5 US quarts (6.1 Liters) with filter.
Coolant:
BMW Blue Coolant (G48 Ethylene Glycol based) mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 Low Viscosity (LV) or equivalent.
Known Issues
Cooling System:
Plastic expansion tanks can become brittle and crack; water pump impellers can degrade; thermostat housings can leak.
Suspension:
Front control arm bushings (lollipops), rear subframe bushings, and ball joints are common wear items.
Electrical:
ABS sensor failures, VANOS solenoid issues (on VANOS models), blower motor resistor failure, headlight wiring issues.
Engine:
Oil leaks from valve cover gasket and oil pan gasket; CCV (Crankcase Ventilation) system can clog leading to pressure build-up.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long-standing reputation for building driver-focused, performance-oriented vehicles with superior engineering and build quality.
Model Evolution
E36 Generation:
The E36 3 Series replaced the E30 generation and represented a significant step forward in refinement, technology, and chassis design. It was produced from 1990 to 2000, with the 325i being a core model throughout most of its run.
Engine Progression:
The M50B25 engine was a key development for BMW, introducing VANOS (Variable Valve Timing) to many markets, though early US models like the 1994 325i initially had the non-VANOS M50B25TU (Technical Update) engine, which was later updated.
Production
Production Years E36:
1990-2000
Manufacturing Locations:
Germany (Dingolfing, Munich)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E36 3 Series platform (including 325i) was frequently recognized on Car and Driver's 10Best lists during its production run for its exceptional driving dynamics and overall value.
Ratings
Overall Reputation:
Highly regarded among automotive journalists and enthusiasts for its driving feel, balance, and performance, often cited as a benchmark in its class.
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