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1994 Mitsubishi Eclipse Technical Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Year: 1994 Codes Chassis Code: D30A (FWD), D32A (AWD) 👋 Introduction Market Position Positioning: Sport compact, performance-oriented coupe and convertible, targeting younger...
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1994 Mitsubishi Eclipse Technical Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Year:
1994
Codes
Chassis Code:
D30A (FWD), D32A (AWD)
👋 Introduction
Market Position
Positioning:
Sport compact, performance-oriented coupe and convertible, targeting younger buyers and driving enthusiasts
Competitive Analysis
Competitors:
Honda Civic Si, Acura Integra, Toyota Celica, Nissan 240SX, Ford Mustang (entry-level trims)
Key Features
Performance Variants:
Available in naturally aspirated and turbocharged (GS-T, GST) variants, offering significant performance potential
Design:
Sleek, aerodynamic styling, available in coupe and convertible body styles
Platform:
Shared platform with Dodge Colt and Eagle Summit (Chrysler Corporation rebadges), but with distinct Mitsubishi powertrains and tuning
📋 Manual Details
Coverage Areas
Scope:
Complete Technical Workshop Repair Manual
Page Count
Pages:
Estimated 1500+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Service Manual / Workshop Manual
Type Detail:
Original Equipment Manufacturer (OEM) quality or equivalent; designed for dealership technicians.
Language
Language:
English
Format
Format:
Digital (PDF), potentially Print
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul, fuel injection, ignition, cooling, exhaust, lubrication, timing belt replacement, turbocharger systems (if applicable)
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, clutch, manual transmission, automatic transmission overhaul and repair, differentials, drive axles, CV joints
Suspension Steering:
Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, steering rack, power steering system, wheel alignment specifications
Brakes:
Hydraulic system, brake calipers, rotors, pads, master cylinder, ABS (Anti-lock Braking System) diagnostics and repair, parking brake
Electrical:
Wiring diagrams, lighting systems, charging system (alternator, battery), starting system, ignition system, ECU (Engine Control Unit) diagnostics, sensors, actuators, interior electronics, fuse box layouts, diagnostic trouble codes (DTCs)
Body Chassis:
Body panel removal/installation, door mechanisms, glass, interior trim, structural components, chassis adjustments
Climate Control:
Air conditioning system servicing, refrigerant handling (R12 at this time), heater core replacement, blower motor diagnostics.
Fuel System:
Fuel pump testing, injector cleaning and replacement, fuel pressure regulation, fuel tank servicing.
Turbocharger System:
Turbocharger operation, wastegate adjustment, boost pressure control, intercooler inspection and servicing (for turbo models).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, electrical system diagnostics
Repair:
Detailed step-by-step repair procedures for all major mechanical and electrical components, including engine rebuild, transmission overhaul, brake caliper replacement, suspension arm replacement
Specifications:
Torque specifications, clearances, fluid capacities, timing specifications, diagnostic parameters
Diagnostics:
Diagnostic procedures for engine control, fuel system, ignition system, ABS, and transmission control. Includes DTC interpretation and pinpoint tests.
Wheel Alignment:
Specific alignment specifications (caster, camber, toe) and adjustment procedures.
Technical Depth
Depth:
Comprehensive; covers routine maintenance to major overhauls and diagnostics
Engine Rebuild:
Detailed instructions for engine disassembly, inspection, component replacement, and reassembly, including piston ring gap, bearing clearances, and valve seating.
Transmission Overhaul:
Comprehensive procedures for complete manual and automatic transmission disassembly, component replacement (clutches, seals, gears, synchros), and reassembly.
Engine Tuning:
Includes specifications for ignition timing, fuel trim adjustments, and basic performance parameter adjustments.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Quality:
High-resolution scans suitable for printing
Binding Type
Binding:
N/A (for digital), Spiral or perfect bound (for print)
Paper Type
Paper Type:
N/A (for digital), Heavy-duty paper stock recommended for print
⚙️ Engine Specifications
Primary Engine
Engine Code Na:
4G63 (2.0L SOHC Naturally Aspirated)
Engine Code Turbo:
4G63T (2.0L DOHC Turbocharged)
Performance
Horsepower Na:
Approx. 135 hp @ 6000 rpm
Torque Na:
Approx. 128 lb-ft @ 4000 rpm
Horsepower Turbo:
Approx. 195 hp @ 6000 rpm
Torque Turbo:
Approx. 203 lb-ft @ 3500 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (87 octane minimum recommended for NA, 91 octane recommended for Turbo)
Engine Layout
Layout:
Inline 4-cylinder, transverse mounting
Block Material:
Cast iron (4G63/4G63T)
Head Material:
Aluminum
🔧 Transmission
Standard
Type Na:
5-speed Manual (FWD models)
Type AWD:
5-speed Manual (AWD models)
Optional
Type Auto Na:
4-speed Automatic (FWD models)
Type Auto AWD:
4-speed Automatic (AWD models)
Features
AWD System:
Mitsubishi's 'Viscous coupling' AWD system, with some models featuring driver-selectable modes or electronic control
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 75W-85 (check manual for specific variant)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to specific Mitsubishi specification)
📐 Dimensions
Exterior
Length:
Approx. 170.1 inches
Width:
Approx. 67.7 inches
Height:
Approx. 50.2 inches (Coupe)
Interior
Wheelbase:
Approx. 98.2 inches
Weights
Curb Weight FWD:
Approx. 2800-3000 lbs
Curb Weight AWD:
Approx. 3000-3200 lbs
Cargo
Cargo Volume:
Approx. 8.7 cu ft (Coupe)
🛡️ Safety Features
Ratings
NHTSA Driver Side Impact:
Not rated or not tested extensively by current NHTSA standards
Active Features
ABS:
Available on higher trims and AWD models
Passive Features
Airbags:
Driver's side airbag standard, passenger airbag optional on some models
Seatbelts:
Front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM cassette player with optional CD player, typically 4-6 speakers.
Driver Assistance
ABS:
Anti-lock Braking System available on select models.
Connectivity
Cruise Control:
Standard on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months, or 7,500 miles/6 months with synthetic oil (refer to specific manual for details and severe service conditions).
Timing Belt Replacement:
Every 60,000 miles or 5 years (critical for 4G63/4G63T engines to prevent catastrophic damage).
Spark Plug Replacement:
Every 30,000 miles (standard plugs), longer for platinum/iridium plugs if fitted.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.2 US quarts (4.0 liters) with filter change (4G63/4G63T)
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water (e.g., Mitsubishi DiaQueen Super Long Life Coolant).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Turbocharger Durability:
Early turbo models may experience turbocharger wear or failure if maintenance is neglected or if subjected to abuse without proper warm-up/cool-down.
Timing Belt Tensioner:
Tensioner bearing failure can occur, emphasizing the importance of timely replacement. The 4G63T engine is an 'interference' engine, meaning belt failure causes piston-to-valve contact.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and front crankshaft seals can develop leaks over time.
Cv Joint Wear:
Front CV joints can wear, especially on AWD models or those subjected to hard acceleration.
Electrical Gremlins:
Aging wiring harnesses and connectors can lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Heritage Notes:
Mitsubishi has a history of producing robust and technologically advanced vehicles, often with a focus on performance and rally heritage (e.g., Lancer Evolution, though the Eclipse is a distinct line).
Model Evolution
First Generation:
The 1994 model is part of the first generation Eclipse (1989-1994), which established its identity as a sporty front-wheel-drive coupe with optional AWD.
Second Generation Transition:
This manual covers the end of the first generation, shortly before the redesign for the 1995 model year, which significantly altered the styling and platform.
Production
Manufacturing Location:
Built in Normal, Illinois, USA, by Mitsubishi Motors North America (MMNA) alongside its Chrysler corporate siblings.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
The first-generation Eclipse was generally well-received by automotive press for its styling, performance (especially the turbo models), and value proposition. It was often featured in 'best of' lists for affordable sports coupes.
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