Yamaha YFM350 Wolverine 350 ATV Complete Workshop Service Repair Manual 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004

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The Yamaha YFM350 Wolverine 350 is a versatile All-Terrain Vehicle (ATV) produced from 1995 through 2004. Known for its reliability and utility, this model is designed for both recreational trail...

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Typ: Atv

Anbieter:

Art.-Nr: 87716

Stichworte: 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 ATV Powersports Wolverine 350 Wolverine Models Yamaha YFM350

Produktvarianten

Beschreibung

The Yamaha YFM350 Wolverine 350 is a versatile All-Terrain Vehicle (ATV) produced from 1995 through 2004. Known for its reliability and utility, this model is designed for both recreational trail riding and light-duty farm work. It features a robust 348cc air-cooled engine paired with a 5-speed manual transmission, automatic clutch, and shaft drive, offering dependable performance across various terrains. The Wolverine 350 is recognized for its comfortable seating and capable suspension, making it a popular choice in the utility ATV market, often competing with models from Honda, Kawasaki, and Suzuki. This comprehensive workshop service repair manual provides detailed information for the Yamaha YFM350 Wolverine 350, covering all model years from 1995 to 2004. It encompasses a wide range of essential maintenance and repair procedures, including complete engine overhauls, fuel system servicing, ignition system diagnostics, drivetrain maintenance, suspension and brake system repairs, and electrical system troubleshooting. The manual offers systematic diagnostic procedures, technical specifications, and guidance on special tools, empowering owners and technicians to effectively maintain, repair, and ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM350 Wolverine 350

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Model Years Covered:

1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

👋 Introduction

Market Position

Category:

Utility ATV, known for its reliability and versatility for recreational and light-duty farm use.

Competitive Analysis

Key Competitors:

Honda FourTrax 300/350, Kawasaki Bayou 300/360, Suzuki QuadRunner 300/300E.

Key Features

Model Highlights:

Proven 348cc air-cooled engine, reliable shaft drive, comfortable seating, and capable suspension for varied terrain.

📋 Manual Details

Coverage Areas

Coverage Description:

This is a comprehensive workshop service and repair manual for the Yamaha YFM350 Wolverine 350 ATV, covering all specified model years.

Page Count

Estimated Page Count:

Typically 300-500 pages (actual count may vary based on original manufacturer publication and inclusion of supplements).

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, disassembly, assembly, inspection, tuning, and troubleshooting of the 348cc air-cooled engine.

Fuel System:

Carburetor (Mikuni BSR33) servicing, adjustment, and troubleshooting; fuel pump operation; fuel tank and lines.

Ignition System:

CDI ignition system components, testing, timing, and troubleshooting.

Drivetrain:

Shaft drive system, differential, axle servicing, U-joints, and drive shaft inspection.

Suspension:

Front and rear suspension systems, shock absorbers, springs, control arms, and bushings.

Braking System:

Front and rear brake caliper servicing, pad replacement, fluid flush and bleed, master cylinder, and brake lines.

Electrical System:

Wiring diagrams, lighting system, starter motor, battery charging system (stator and regulator/rectifier), fuses, switches, and relays.

Cooling System:

Air-cooled engine heat dissipation, fan operation (if applicable).

Chassis And Frame:

Frame inspection, welding points, steering system components (handlebar, steering stem, bearings).

Wheels And Tires:

Tire pressure recommendations, wheel bearing maintenance, lug nut torque specifications.

Bodywork:

Fender removal/installation, plastic panel maintenance, seat removal.

Procedures Included

Preventive Maintenance:

Scheduled maintenance tasks, lubrication points, filter replacements, valve adjustments.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, symptom-based problem solving.

Engine Repair:

Top-end rebuild, bottom-end overhaul, piston/ring replacement, crankshaft service, gasket replacement.

Carburetor Rebuild:

Detailed steps for disassembling, cleaning, inspecting, and reassembling the carburetor with jetting information.

Electrical Diagnostics:

Testing of ignition coils, stators, starter motors, and switches using multimeters and diagnostic tools.

Suspension Adjustment:

Fork oil changes, spring preload adjustments, rear shock adjustments.

Brake Service:

Complete brake bleeding procedure, caliper piston service, and pad replacement.

Drivetrain Maintenance:

Greasing of U-joints, differential oil change, drive shaft alignment checks.

Steering System Service:

Steering stem bearing adjustment and replacement.

Technical Depth

Depth Level:

Comprehensive, from basic maintenance and routine checks to complete engine and drivetrain rebuilds.

Diagnostic Capabilities:

Detailed diagnostic flowcharts and specifications for identifying and resolving mechanical and electrical issues.

Special Tools:

Identification of required special tools and equipment for specific repair procedures.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable if originally produced digitally or scanned with OCR.

Print Quality

Image Resolution:

Depends on the quality of the original scan; typically high enough for clear diagrams and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, air-cooled, single-cylinder

Displacement:

348 cc (21.2 cubic inches)

Bore X Stroke:

83.0 mm x 64.5 mm

Compression Ratio:

8.8:1

Performance

Horsepower Estimate:

Approximately 18-20 HP (specific figures vary by year and tuning).

Torque Estimate:

Approximately 20-22 lb-ft (specific figures vary by year and tuning).

Fuel System

Carburetor Model:

Mikuni BSR33

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type Specification:

Yamalube 4 (or equivalent SAE 10W-40 API SE, SF, SG, SH, SJ or higher classification) engine oil.

Ignition

Ignition System Type:

CDI (Capacitor Discharge Ignition)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with automatic clutch and Reverse

Optional

Gearbox Options:

N/A (Standard 5-speed manual with reverse)

Features

Clutch Type:

Automatic centrifugal clutch

Drive System:

Shaft drive, 2WD (Rear Wheel Drive)

Fluid Specifications

Gear Oil Type:

Yamalube 4 (or equivalent SAE 10W-40 API SE, SF, SG, SH, SJ or higher classification) API GL-4 gear oil for the final drive/transmission case.

📐 Dimensions

Exterior

Length:

Approx. 1995 mm (78.5 in)

Width:

Approx. 1120 mm (44.1 in)

Height:

Approx. 1150 mm (45.3 in)

Wheelbase:

Approx. 1260 mm (49.6 in)

Weights

Dry Weight:

Approx. 234 kg (516 lbs)

Curb Weight:

Approx. 245 kg (540 lbs)

Capacities

Fuel Tank Capacity:

Approx. 12 Liters (3.17 US gal)

Engine Oil Capacity:

Approx. 2.3 Liters (2.4 US qt) for oil change with filter.

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliant with applicable ANSI/SVIA standards for ATVs.

Active Features

Braking System Type:

Hydraulic disc brakes front and rear.

Parking Brake:

Hand-operated parking brake lever.

Passive Features

Lighting:

Dual halogen headlights, taillight, and brake light.

Warnings

Operator Training Emphasis:

Manual strongly emphasizes proper rider training, safety gear, and adherence to operating guidelines.

💡 Technology Features

Infotainment

Display Features:

Basic LCD display showing odometer, trip meter, and neutral indicator.

Driver Assistance

Traction Control:

N/A (No electronic traction control systems present).

Connectivity

Charging Ports:

No integrated USB or 12V charging ports typically found on this model.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Recommended every 100 hours or annually, whichever comes first.

Air Filter Cleaning:

Inspect and clean every 20 hours or annually, replace as needed.

Spark Plug Replacement:

Recommended every 600 hours or annually.

Valve Clearance Check:

Recommended every 600 hours or annually.

Brake Fluid Flush:

Recommended every 2 years or as needed based on condition.

Fluid Specifications

Engine Oil Capacity Oz:

Approx. 78 US oz.

Final Drive Oil Capacity Oz:

Approx. 180 ml (6.1 US oz).

Known Issues

Common Wear Items:

Brake pads, front axle boots (CV boots), control arm bushings, and starter drive gears can be common wear items under heavy use.

Carburetor Tuning:

Carburetor may require periodic cleaning and adjustment due to fuel variability or debris.

Electrical Connections:

Corrosion on electrical connectors, especially in wet environments, can lead to intermittent issues.

📚 Vehicle History

Brand Heritage

Yamaha Legacy:

Yamaha has a long-standing reputation for producing reliable and durable powersports vehicles, including ATVs, motorcycles, and watercraft.

Model Evolution

Wolverine Lineage:

The Wolverine series has been a cornerstone of Yamaha's utility ATV lineup, evolving over the years with incremental improvements in features and performance.

Production

Manufacturing Location:

Primarily manufactured by Yamaha Motor Corporation, often in Japan or the United States.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

While specific awards for this model are not widely publicized, the YFM350 Wolverine line has consistently been recognized by consumers and industry publications for its reliability and value within the utility ATV segment.