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1995-2000 Mitsubishi Carisma Werkstatt-Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Year: 1995-2000 Codes Chassis Codes: DA1A, DA2A, DA3A Engine Codes: 4G92, 4G93, 4G93T (GDI), 4G94 👋 Introduction Market Position Segment: Compact family...
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1995-2000 Mitsubishi Carisma Werkstatt-Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Carisma
Year:
1995-2000
Codes
Chassis Codes:
DA1A, DA2A, DA3A
Engine Codes:
4G92, 4G93, 4G93T (GDI), 4G94
👋 Introduction
Market Position
Segment:
Compact family car (C-segment).
Target Audience:
Families, individuals seeking reliable and economical transportation.
Competitive Analysis
Key Competitors:
Ford Focus, Volkswagen Golf, Opel Astra, Honda Civic, Toyota Corolla.
Key Features
Design Philosophy:
Practicality, reliability, affordable ownership, comfortable ride.
Platform:
Developed in conjunction with Volvo and Hyundai (Project Pebble).
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily Europe, Asia, Oceania)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain, lubrication, cooling systems.
Engine Management:
Fuel injection (MPI, GDI), ignition system, emissions control, ECU diagnostics and troubleshooting.
Transmission Manual:
Manual gearbox overhaul, clutch system, shift mechanisms, lubrication.
Transmission Automatic:
Automatic transmission overhaul (if applicable to specific variants), hydraulic control, torque converter, lubrication.
Drivetrain:
Front-wheel drive, drive shafts, CV joints, differential.
Brakes:
Hydraulic system, ABS (if equipped), front and rear disc brakes, drum brakes (rear), parking brake, fluid specifications.
Suspension Steering:
Front MacPherson struts, rear multi-link or torsion beam, power steering system, steering column, wheel alignment specifications.
Electrical System:
Battery, charging system (alternator, starter), lighting, fuses, relays, wiring diagrams for all circuits.
Body Exterior:
Body panel removal and installation, bumpers, doors, hood, trunk lid, glass, mirrors, paint codes.
Body Interior:
Dashboard, seats, trim panels, headliner, HVAC controls, airbags (if equipped).
HVAC:
Air conditioning system, heater, ventilation, blower motor, refrigerant types and procedures.
Safety Systems:
Airbag system operation and diagnostics (if equipped), seat belt mechanisms.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid replacement, drive belt inspection/replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation.
Repair Overhaul:
Detailed step-by-step instructions for engine rebuilds, transmission repairs, brake system overhauls, and component replacements.
Diagnostics:
OBD-II diagnostic procedures, sensor testing, actuator testing, wiring checks.
Specifications Data:
Torque values, clearances, fluid capacities, pressure specifications, electrical resistance values.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical schematics.
📊 Manual Specifications
File Format
Searchability:
Searchable text for quick information retrieval.
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
Printable for workshop use.
Binding Type
Digital Format Notes:
Digital format allows for easy navigation, searching, and printing of specific sections.
Paper Type
Digital Media:
Delivered electronically, compatible with all standard PDF readers.
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.6L (4G92), 1.8L (4G93), 1.8L Turbocharged (4G93T), 2.0L GDI (4G94).
Performance
1.6L 4G92 Hp:
99 PS (73 kW; 98 hp)
1.8L 4G93 Hp:
114 PS (84 kW; 112 hp)
1.8L 4G93T Hp:
160 PS (118 kW; 158 hp)
2.0L 4G94 Gdi Hp:
122 PS (90 kW; 120 hp)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) and Gasoline Direct Injection (GDI) for 2.0L.
Fuel Type:
Unleaded gasoline.
Engine Layout
Configuration:
Inline 4-cylinder, transversely mounted.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission.
Optional
Transmission Type:
4-speed automatic transmission (INVECS-II).
Features
Automatic Control:
Adaptive shift control, offering sporty and normal modes.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90.
Automatic Transmission Fluid:
DIA QUEEN ATF-SP II M (or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 4475 mm (176.2 in)
Width:
Approx. 1740 mm (68.5 in)
Height:
Approx. 1425 mm (56.1 in)
Wheelbase:
Approx. 2630 mm (103.5 in)
Weights
Curb Weight:
Approx. 1150-1300 kg (2535-2866 lbs), depending on engine and trim.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not extensively tested for this generation in the early Euro NCAP program, but generally considered competitive for its era.
Active Features
ABS:
Available on higher trim levels and optional.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models, side airbags optional on later models.
Seatbelts:
Pre-tensioning front seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio/cassette or CD player, optional premium sound systems.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Original Connectivity:
Limited by era, primarily analogue systems, no integrated Bluetooth or smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km (9,300 miles) or 12 months, whichever comes first (under normal driving conditions).
Timing Belt Replacement:
Every 90,000 km (56,000 miles) or 6 years, whichever comes first (critical for 4G9 engines).
Spark Plug Replacement:
Every 30,000 km (18,600 miles) for standard plugs, potentially longer for iridium/platinum plugs.
Fluid Specifications
Engine Oil:
API SG/SH/SJ, ACEA A2/A3, SAE 10W-30 or 10W-40 (or 5W-30 for colder climates).
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Mitsubishi coolant type (e.g., Dia Queen Super Long Life Coolant).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine Common:
Timing belt failure (if not replaced on schedule), oil leaks, occasional sensor failures (e.g., camshaft position sensor).
Transmission Common:
Wear in manual clutch components, occasional solenoid issues in automatic transmissions.
Suspension Common:
Wear in suspension bushes and ball joints, especially on higher mileage vehicles.
Electrical Common:
Corrosion on electrical connectors, failure of central locking or power window motors.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation.
Model Evolution
Generation:
First Generation (1995-2000).
Facelift:
Minor facelift around 1998 with updated styling and features.
Production
Assembly Locations:
Born, Netherlands (NedCar); also produced in Japan and other locations.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Recognized for its practicality and value for money in its segment during its production run. Often praised for its comfortable ride and spacious interior for its class.
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