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Mitsubishi Mirage 1995-2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mirage Generations Covered: Fifth Generation (CJ/CK/CM/CN) Production Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Codes Chassis Codes Covered: CJ1A,...
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Art.-Nr: 65959
Mitsubishi Mirage 1995-2003 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Generations Covered:
Fifth Generation (CJ/CK/CM/CN)
Production Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Codes
Chassis Codes Covered:
CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A, CM1A, CM2A, CM4A, CN1A, CN2A, CN4A
👋 Introduction
Market Position
Segment:
Subcompact car, economy car
Target Audience:
Budget-conscious consumers, first-time car buyers, those seeking fuel efficiency
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Chevrolet Cavalier
Key Features
Engine Options:
Known for reliable and fuel-efficient 4-cylinder engines.
Design:
Generally compact and aerodynamic design, available as sedan and hatchback.
Value Proposition:
Offered a good balance of affordability, fuel economy, and practicality.
📋 Manual Details
Coverage Areas
Primary Markets:
North America, Europe, Asia, Australia
Trim Levels Covered:
DE, ES, LS, OZ Rally (where applicable)
Page Count
Estimated Page Count:
Approximately 1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Transmission:
Manual transmission (F5M21, F5M22), Automatic transmission (F4A22, F4A23, F4A33)
Drivetrain:
Front-wheel drive, CV joints, drive axles
Suspension:
Front McPherson strut, Rear torsion beam (or multi-link on some variants)
Steering:
Power steering system, steering column, steering rack
Brakes:
Front disc brakes, Rear drum brakes (or disc on some variants), ABS system (if equipped), brake hydraulics
Electrical System:
Battery, charging system (alternator), starting system, lighting, wipers, horn, power accessories, fuses, relays
Body And Chassis:
Body panels, doors, windows, interior trim, bumpers, frame, corrosion protection
HVAC:
Heating, Ventilation, Air Conditioning system, components, and refrigerant handling
Safety Systems:
Airbags (SRS), seat belts
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Engine Repair:
Engine overhaul, cylinder head repair, piston/ring replacement, bearing replacement, timing belt/chain service
Transmission Service:
Transmission fluid changes, clutch replacement (manual), torque converter service (automatic), seal replacement
Brake Service:
Brake pad/shoe replacement, rotor/drum resurfacing/replacement, brake fluid flush, caliper/wheel cylinder service
Suspension And Steering Repair:
Shock absorber/strut replacement, ball joint service, tie rod end replacement, power steering pump/rack repair
Electrical Troubleshooting:
Wiring diagrams, diagnostic procedures for starting, charging, lighting, and accessory circuits
HVAC Repair:
Component replacement (compressor, condenser, evaporator), refrigerant evacuation/recharge, leak detection
Bodywork:
Panel alignment, dent repair, rust treatment, glass replacement
Diagnostic Troubleshooting:
Symptoms and causes, step-by-step diagnostic charts, OBD-II code interpretations (where applicable)
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine/transmission rebuilds and advanced electrical diagnostics.
Diagnostic Tools:
Includes specifications for special tools and diagnostic equipment required for repairs.
Torque Specifications:
Detailed torque specifications for all critical fasteners.
Wiring Diagrams:
Complete electrical wiring diagrams for various systems.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear diagrams and text.
Accessibility:
Downloadable for offline access on multiple devices.
Print Quality
Printability:
Designed for clear printing of individual pages or sections.
Binding Type
Digital Format:
N/A (Digital PDF)
Paper Type
Digital Format:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G13
Displacement 1:
1.3 L (1300 cc)
Configuration 1:
Inline-4, SOHC, 12 valves
Horsepower 1:
Approx. 75-85 hp
Torque 1:
Approx. 75-80 lb-ft
Engine Code 2
Engine Code 2:
4G15
Displacement 2:
1.5 L (1500 cc)
Configuration 2:
Inline-4, SOHC, 12 valves
Horsepower 2:
Approx. 85-95 hp
Torque 2:
Approx. 88-95 lb-ft
Engine Code 3
Engine Code 3:
4G93
Displacement 3:
1.8 L (1830 cc)
Configuration 3:
Inline-4, DOHC, 16 valves (GDI on some variants)
Horsepower 3:
Approx. 110-130 hp
Torque 3:
Approx. 110-120 lb-ft
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) or GDI (Gasoline Direct Injection)
Fuel Pump Pressure:
Refer to manual for specific PSI/kPa values
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Transmission Fluid Type:
Refer to manual (typically Dexron III or equivalent for automatic, gear oil for manual)
Clutch Type:
Dry, single plate, diaphragm spring (manual transmission)
📐 Dimensions
Exterior
Length:
Approx. 4300-4370 mm (Sedan), 3955-4030 mm (Hatchback)
Width:
Approx. 1680-1690 mm
Height:
Approx. 1390-1420 mm (Sedan), 1400-1430 mm (Hatchback)
Wheelbase:
Approx. 2500 mm
Weights
Curb Weight:
Approx. 950-1100 kg
Gross Vehicle Weight Rating:
Refer to vehicle compliance plate
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by year and region; typically modest for the era.
Active Features
ABS:
Optional on many models, standard on higher trims or later years.
Traction Control:
Rarely equipped on this generation.
Passive Features
Airbags:
Driver and passenger airbags standard on most models from mid-production onwards.
Seat Belts:
Front and rear seat belts with pretensioners on front.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player on higher trims.
Speaker Configuration:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Bluetooth:
Not available on this generation.
Usb Port:
Not available on this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to manual for specific engine/oil type).
Timing Belt Replacement:
Typically every 60,000-90,000 miles or 5-7 years for interference engines (4G93). Non-interference engines (4G1x) may use chains or have different intervals. Consult manual.
Fluid Specifications
Engine Oil Type:
API Service SG, SH, or SJ. Viscosity: 5W-30 or 10W-30 (refer to manual for climate and engine specifics).
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water). Refer to manual for exact type (e.g., Mitsubishi DiaQueen Super Long Life Coolant).
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
GL-4 gear oil (e.g., 75W-90).
Transmission Fluid Automatic:
Dexron III or equivalent ATF.
Known Issues
Engine Idling:
Idle air control (IAC) valve can become dirty or fail, causing rough idling or stalling.
Suspension Wear:
Front control arm bushings and rear shock absorbers can wear out prematurely.
Radiator Leaks:
Radiator may develop leaks over time, especially the plastic end tanks.
Automatic Transmission:
Older automatic transmissions can exhibit delayed engagement or slipping.
Power Windows:
Window regulator motors or switches can fail.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Long history in automotive manufacturing, known for reliable and value-oriented vehicles.
Model Evolution
Mirage Legacy:
The Mirage nameplate has been used by Mitsubishi for various small cars globally since the 1970s.
Production
Manufacturing Locations:
Primarily Japan, with some production in other countries depending on market.
Production End North America:
Discontinued in North America after the 2002 model year, replaced by the Lancer in some segments.
🏆 Awards & Recognition
Recognitions
Fuel Economy Awards:
Often cited for good fuel economy in its class during its production run.
Ratings
Consumer Reports:
Mixed reliability ratings over the years, with some models performing better than others.
Certifications
Emissions Standards:
Designed to meet emissions standards of the respective markets during its production years (e.g., EPA, CARB).
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