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KAWASAKI KEF300 LAKOTA 300 SPORT ATV Service Repair Manual 1995-2004

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This manual covers the KEF300 Lakota 300 Sport ATV, produced from 1995 through 2004. Known for its user-friendliness and robust performance, the Lakota is a capable all-terrain vehicle designed for...
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KAWASAKI KEF300 LAKOTA 300 SPORT ATV Service Repair Manual 1995-2004
This manual covers the KEF300 Lakota 300 Sport ATV, produced from 1995 through 2004. Known for its user-friendliness and robust performance, the Lakota is a capable all-terrain vehicle designed for sport and utility. Its engineering emphasizes reliability and handling, featuring a 290 cc liquid-cooled four-stroke engine, a 5-speed manual transmission with an automatic clutch, independent front suspension, and a swingarm rear suspension. The ATV is equipped with dual hydraulic disc brakes in the front and a single hydraulic disc brake in the rear, providing effective stopping power for its intended use. This comprehensive service repair manual offers in-depth workshop-level guidance for owners and technicians. It details all essential maintenance procedures, including fluid specifications and service intervals for oil changes, spark plugs, and air filters. The manual also provides extensive troubleshooting information, electrical diagrams, and step-by-step instructions for component overhauls, system checks, and adjustments. Coverage includes all major systems such as the engine, fuel system, transmission, suspension, braking system, and electrical components, ensuring that users can effectively maintain and repair their Lakota 300 Sport ATV.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KEF300 Lakota 300 Sport ATV
Model Nickname:
Lakota
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Target User:
ATV owners and independent repair shops seeking detailed technical guidance.
Competitive Analysis
Differentiation:
Specific to make, model, and year, offering detailed instructions and diagrams beyond generic manuals.
Key Features
Manual Value Proposition:
Provides comprehensive, step-by-step repair and maintenance information to empower users in servicing their Kawasaki KEF300 Lakota 300 Sport ATV.
📋 Manual Details
Coverage
Coverage Years:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Coverage Areas:
All workshop repair procedures, electrical diagrams, service procedures, fluid capacities, maintenance, troubleshooting.
Format
Format:
PDF
Compatibility:
PC/MAC Compatible
Viewing Features:
Zoom In/Out
Delivery
Delivery Method:
Instant Download
Language
Language:
English
📖 Manual Coverage
Systems
Systems Covered:
General Information, Lubrication, Fuel System, Engine Removal/Installation, Cylinder Head/Valve, Cylinder/Piston, Clutch, Gearshift Linkage, Sub transmission, Crankcase, Transmission, Crankshaft/Primary shaft, Front Wheel/Suspension, Rear Wheel/Suspension, Hydraulic Brake, Battery/Charging System, Ignition System, Electric Starter, Switches, Technical Features, Troubleshooting.
Procedures
Procedures Included:
Re-wiring, engine rebuilding, detailed repair instructions, step-by-step diagrams, maintenance, diagnostics, component overhauls, system checks and adjustments.
Depth
Technical Depth:
Comprehensive workshop-level repair and maintenance.
📊 Manual Specifications
File
File Format:
PDF
Quality
Print Quality:
High-quality, printable pages.
Binding
Binding Type:
Digital (Downloadable)
Paper
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke
Displacement:
290 cc (17.7 cu in)
Cooling System:
Liquid-cooled
Bore X Stroke:
73.0 x 65.5 mm (2.87 x 2.58 in)
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
~22 hp (approximate, varies by year and tuning)
Torque Estimate:
~18 lb-ft (approximate, varies by year and tuning)
Fuel System
Carburetor:
Mikuni VM32SS (typical)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Lubrication
Oil Type:
API SE, SF, or SG (or higher) classification, SAE 10W-40
Oil Capacity:
Refer to manual for exact capacity (typically around 2.0 quarts/liters with filter change)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with automatic clutch
Clutch Type:
Wet, multi-plate automatic clutch
Final Drive:
O-ring sealed chain
Features
Reverse Gear:
Standard
📐 Dimensions
Weights
Dry Weight:
Approximately 538 lbs (244 kg)
Curb Weight:
Approximately 562 lbs (255 kg) with fluids
Capacities
Fuel Tank Capacity:
3.0 gallons (11.4 L)
Dimensions
Length:
74.0 in (1880 mm)
Width:
43.5 in (1105 mm)
Height:
42.5 in (1080 mm)
Suspension
Front Suspension Type:
Independent, double A-arm with adjustable shock absorbers
Rear Suspension Type:
Swingarm with single adjustable shock absorber (monoshock)
Wheels Tires
Front Tire Size:
AT22x7-10 (typical)
Rear Tire Size:
AT22x10-9 (typical)
Wheel Bolt Pattern Front:
4/110
Wheel Bolt Pattern Rear:
4/110
🛡️ Safety Features
Active Features
Braking System Front:
Dual hydraulic disc brakes
Braking System Rear:
Single hydraulic disc brake
Passive Features
Lighting:
Dual headlights, taillight, brake light
💡 Technology Features
Infotainment
Infotainment System:
N/A (basic ATV design)
Driver Assistance
Driver Assistance Features:
N/A (basic ATV design)
Ignition
Ignition System Type:
CDI (Capacitor Discharge Ignition)
Electrical
Battery Type:
12V, typically 9-12 Ah (refer to manual for exact specification)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 1000-1500 miles or annually, whichever comes first.
Spark Plug Replacement:
Refer to manual, typically every 3000-5000 miles.
Air Filter Cleaning:
Refer to manual, check frequently and clean/replace as needed based on operating conditions.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification)
Coolant Type:
Permanent type antifreeze (ethylene glycol-based) with corrosion inhibitor, 50/50 mix with distilled water.
Gear Oil Type:
Refer to manual for gearbox oil specification (typically GL-4 or GL-5 hypoid gear oil)
Known Issues
Common Wear Items:
Clutch wear, brake pad/rotor wear, suspension bushings, drive chain/sprockets, electrical connector corrosion.
Carburetor Issues:
Can become clogged with debris or varnish if not maintained, leading to starting or running problems.
Charging System Reliability:
While generally reliable, stator or regulator/rectifier failure can occur over time, affecting battery charging.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Model Introduction:
The KEF300 Lakota was introduced as a capable sport utility ATV known for its reliable performance and handling.
Production
Production Period:
1995-2004 (covered by this manual)
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Lakota 300 is well-regarded for its user-friendliness and robust performance in its class.
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