Download Yamaha Wolverine 350 YFM350 1995-2009 Service Repair Workshop Manual PDF

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🏷️ Basic Information Identification Make: Yamaha Model: Wolverine 350 Model Code: YFM350 Generation Production Years: 1995-2009 Codes Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Segment: Entry-level to mid-range...

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Typ: Atv

Anbieter:

Art.-Nr: 27412

Stichworte: 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 ATV Powersports Wolverine 350 Wolverine Models Yamaha YFM350

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Wolverine 350

Model Code:

YFM350

Generation

Production Years:

1995-2009

Codes

Vehicle Type:

ATV (All-Terrain Vehicle)

👋 Introduction

Market Position

Segment:

Entry-level to mid-range utility ATV

Target Audience:

Recreational riders, farmers, hunters, light utility use

Competitive Analysis

Key Competitors:

Honda FourTrax, Kawasaki Bayou/Prairie, Suzuki QuadRunner

Key Features

Engine Type:

Reliable air-cooled 4-stroke engine

Drive System:

Available in 2WD and 4WD configurations

Transmission Type:

Automatic (CVT-like feel but not a true CVT, uses a torque converter and belt system) with 5 forward gears and reverse.

Suspension Type:

Independent front suspension for improved ride comfort and handling.

📋 Manual Details

Coverage Areas

Vehicle Variants:

2WD and 4WD models

Model Year Coverage 1:

1995-2005 (4WD)

Model Year Coverage 2:

2006-2009 (2WD)

Page Count

Total Pages Estimated:

700-900 (across both manuals)

Manual Type

Manual Type:

Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine overhaul, diagnostics, tuning, components (cylinder, piston, crankshaft, valves, camshaft), lubrication system, cooling system.

Fuel System:

Carburetor (Mikuni BS34) disassembly, cleaning, adjustment, fuel pump, fuel lines, fuel tank maintenance.

Transmission:

5-speed transmission with reverse, clutch (wet multi-plate), gearbox overhaul, shift mechanism, final drive (shaft drive).

Drivetrain 4Wd:

4WD system operation, front differential, propeller shaft, drive shafts, U-joints, 4WD engagement mechanism.

Electrical System:

Ignition system (CDI), starting system (electric start), charging system (stator, rectifier/regulator), lighting, battery, wiring diagrams.

Brakes:

Front hydraulic disc brakes, rear drum brake, brake system maintenance, bleeding, component replacement.

Suspension:

Front independent double-wishbone suspension, rear swingarm, shock absorbers, springs, wheel bearings, steering components.

Frame And Body:

Frame inspection, body panels, fenders, seat, handlebars, footrests, plastics repair.

Cooling System:

Air-cooled engine, cooling fins, heat dissipation.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug checks, valve adjustments, lubrication points, chain adjustment (if applicable, though this model is shaft drive).

Troubleshooting:

Comprehensive diagnostic charts for common problems, symptom-based troubleshooting guides.

Repair:

Step-by-step instructions for component disassembly, repair, reassembly, and adjustments for all major systems.

Diagnostics:

Engine performance testing, electrical system diagnostics, identifying and rectifying faults.

Technical Depth

Depth Level:

Comprehensive (from basic fluid checks to full engine and transmission rebuilds)

Detail Level:

Detailed torque specifications, tolerances, measurements, and service limits.

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Yes (assuming a well-scanned PDF)

Print Quality

Print Quality:

Printable (designed for home or shop printing)

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, SOHC, 4-stroke, 2-valve

Displacement:

348cc

Bore X Stroke:

83.0 mm x 64.5 mm

Compression Ratio:

9.2:1

Performance

Horsepower Estimated:

Approx. 20-22 hp @ 6500 rpm (Varies slightly by year/tuning)

Torque Estimated:

Approx. 20-22 lb-ft @ 5000 rpm (Varies slightly by year/tuning)

Fuel System

Carburetor Model:

Mikuni BS34 (Single) with accelerator pump

Fuel Type:

Unleaded gasoline

Fuel Capacity:

3.0 L (0.8 US gal) including reserve

🔧 Transmission

Standard

Transmission Type:

Constant Velocity Transmission (CVT) with torque converter, belt drive, 5-speed manual with automatic clutch and reverse.

Optional

Optional Transmission:

Features

Gear Selection:

5 forward gears + Reverse

Clutch Type:

Wet, multi-disc

Final Drive:

Shaft Drive

Transmission Fluid Type:

Yamalube SAE 10W-40 or equivalent API SG, SF or SE (Check Manual for specifics)

📐 Dimensions

Exterior

Length:

Approx. 1980 mm (78.0 in)

Width:

Approx. 1095 mm (43.1 in)

Height:

Approx. 1120 mm (44.1 in)

Wheelbase:

Approx. 1245 mm (49.0 in)

Weights

Dry Weight:

Approx. 245 kg (540 lbs) for 4WD

Curb Weight Estimated:

Approx. 260 kg (573 lbs)

Weight Distribution:

Balanced for stability during operation.

🛡️ Safety Features

Ratings

Safety Certification:

ATV safety standards (e.g., ANSI/SVIA)

Active Features

Braking System:

Front dual hydraulic disc brakes, rear internal expanding drum brake.

4Wd Engagement:

On-demand 4WD system for enhanced traction.

Passive Features

Handlebars:

Wide handlebars for leverage and control.

Footrests:

Wide, serrated footrests for secure footing.

Lighting:

Headlights and taillight for visibility.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic utility vehicle)

Driver Assistance

Traction Control:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 2000 km (1200 miles) or 6 months

Air Filter Cleaning:

Every 600 km (370 miles) or 3 months; replace as needed.

Spark Plug Check:

Every 2000 km (1200 miles) or 6 months

Valve Clearance Check:

Every 4000 km (2500 miles) or 12 months

Transmission Oil Change:

Every 4000 km (2500 miles) or 12 months

Fluid Specifications

Engine Oil Grade:

Yamalube 4 (or equivalent) SAE 10W-40 API SG, SF or SE

Engine Oil Capacity:

2.1 L (2.2 US qt) without filter change, 2.3 L (2.4 US qt) with filter change.

Transmission Fluid Type:

Yamalube SAE 10W-40 or equivalent API SG, SF or SE

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Wear Items:

Front axle U-joints, rear brake shoes, carburetor jets (clogging), front brake pads.

Potential Failures:

Cam chain wear, starter motor issues, differential seals (4WD models).

Maintenance Tips

Carburetor Cleaning:

Regular cleaning is essential due to the engine's air-cooling and potential for fuel varnish build-up.

4Wd System Care:

Regularly inspect and grease U-joints and ensure proper lubrication of the front differential.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, established in 1955, renowned for motorcycles, marine products, and powersports vehicles.

Model Evolution

Lineage:

Evolved from earlier Yamaha ATV models, building upon proven technologies.

Key Updates:

Introduction of 4WD capability, refinement of engine and transmission, chassis updates over its production run.

Production

Manufacturing Location:

Primarily Japan

Market Success:

Popular mid-size ATV known for its durability and reliability.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards are not widely publicized, the Wolverine series is recognized for its dependability and value in the utility ATV market.

Ratings

Consumer Ratings:

Generally positive consumer reviews for durability and off-road capability.

Certifications

Safety Certifications:

Compliance with relevant ATV safety standards for its era.