Target Audience:
Professional mechanics and DIY enthusiasts seeking to perform repairs and maintenance on Ford Laser KL/KM models with B6 and BP engines.
Advantage:
Provides dealer-level repair information at a fraction of the cost. Instant download eliminates waiting time and risk of physical media damage.
Content Benefit:
Enables cost savings on repairs and maintenance, promotes understanding of vehicle systems, and facilitates efficient troubleshooting.
Delivery Model:
Electronic distribution offers immediate access and long-term storage on digital devices.
Primary Coverage:
Engine Service and Repair for B6 and BP engines
Secondary Coverage:
Lubrication, Fuel, Cooling, Intake, Exhaust, Diagnostic, Emission Control, Ignition, Starting/Charging, and Electrical Systems
Estimated Page Count:
Likely 500+ pages (typical for comprehensive engine service manuals)
Type:
Electronic Workshop Manual / Service Repair Manual
Delivery Format:
PDF (delivered as a ZIP archive)
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing, valves
Lubrication System:
Oil pump, oil filter, oil passages, oil pressure testing
Fuel System:
Fuel injection system, injectors, fuel pump, fuel filter, pressure regulator, throttle body
Cooling System:
Radiator, water pump, thermostat, coolant passages, fan operation, temperature sensors
Intake Air System:
Air filter housing, intake manifold, airflow sensor (MAF/MAP), throttle control
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, oxygen sensors
Diagnostic System:
OBD-I/OBD-II (where applicable), diagnostic trouble codes (DTCs), scan tool procedures
Emission Control:
EGR system, PCV system, evaporative emission control (EVAP), secondary air injection
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), ignition timing, crank/cam sensors
Starting And Charging:
Starter motor, battery, alternator, charging system diagnostics
Electrical System:
Wiring diagrams, component testing, fuses, relays, sensors, actuators
Maintenance:
Oil changes, filter replacements, fluid checks, belt inspections/replacement
Troubleshooting:
Diagnosis of common engine problems, fault finding guides, symptom-based troubleshooting
Repair:
Step-by-step instructions for component removal, installation, and overhaul
Rebuilding:
Detailed procedures for engine rebuilds, including torque specifications and clearances
Depth:
Comprehensive, suitable for professional mechanics and DIY enthusiasts. Covers all aspects of engine service and repair.
Engine 1 Name:
Mazda B6 DOHC
Engine 1 Displacement:
1.6 Liters (1597 cc)
Engine 1 Configuration:
Inline 4-cylinder, 16-valve, DOHC
Engine 2 Name:
Mazda BP DOHC
Engine 2 Displacement:
1.8 Liters (1839 cc)
Engine 2 Configuration:
Inline 4-cylinder, 16-valve, DOHC
B6 Typical Hp:
Approx. 100-115 hp (depending on specific variant and market)
Bp Typical Hp:
Approx. 110-130 hp (depending on specific variant and market, e.g., BP-ZE) / 160-170 hp for certain performance variants.
Fuel Delivery:
Electronic Fuel Injection (EFI) for both B6 and BP engines
Ignition System:
Electronic ignition system (distributor or distributorless ignition system - DIS, depending on model year and variant)
Transmission Options:
Manual and Automatic transmissions are likely offered. Specifics depend on model year and trim.
Transmission Types:
5-speed Manual, 4-speed Automatic are common for this era.
Transmission Coverage Note:
While this manual focuses on the engine, a comprehensive service manual would include basic information on transmission removal/installation and fluid checks, but detailed internal transmission repair is usually in a separate manual.
Safety Rating Note:
Specific crash test ratings (e.g., NHTSA, Euro NCAP) for the 1995-1999 Ford Laser would vary by market and testing authority. General safety features of the era are expected.
Active Safety:
Anti-lock Braking System (ABS) may be optional or standard on higher trims.
Passive Safety:
Front airbags (driver and passenger) likely standard or optional depending on trim and market. Seatbelt pretensioners. Crumple zones.
Infotainment Features:
Basic audio systems (AM/FM radio, cassette player, optional CD player). Manual will cover basic radio system operation and fuse locations.
Driver Assistance Systems:
Limited driver assistance systems for this era. Primarily ABS if equipped.
Connectivity Features:
No modern connectivity features like Bluetooth or USB. Manual covers basic electrical system diagnostics.
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type used. Manual will specify recommended intervals.
Timing Belt Replacement:
Crucial for B6 and BP engines. Interval typically around 80,000 - 100,000 km (50,000 - 60,000 miles). Failure can cause severe engine damage.
Engine Oil Viscosity:
Commonly 5W-30 or 10W-30, API SG or higher. Manual will provide exact specifications.
Coolant Type:
Ethylene glycol-based antifreeze. Manual will specify correct type and mixture ratio (e.g., 50/50).
Transmission Fluid Type:
Dexron III or equivalent for automatics, GL-4 for manual transmissions. Manual will specify.
Common B6 Bp Issues:
Timing belt failure (if not replaced on schedule), oil leaks (valve cover gasket, oil pan gasket), cooling system issues (thermostat, hoses), minor electrical gremlins, occasional ignition coil failure.
Engine Management:
Sensors (e.g., TPS, MAF) can become dirty or fail, impacting performance and fuel economy.
Ford Badge Engineering:
The Ford Laser (KL/KM generations) is a rebadged version of the Mazda Familia/323. This practice was common for Ford in many global markets (e.g., Australia, Asia).
Chassis Generation:
KL/KM chassis aligns with the Mazda BG/BH generation of the Mazda 323.
Manufacturing Locations:
Primarily manufactured in Japan (by Mazda) and assembled in various Ford plants worldwide (e.g., Australia).
