Target Audience:
        
        
            Polaris dealership technicians, independent repair shops, and knowledgeable snowmobile enthusiasts.
        
     
    
    
        
            Manual Value Proposition:
        
        
            Provides factory-level diagnostic and repair information, crucial for maintaining optimal performance and longevity of the XLT Touring model.
        
     
    
    
        
            Original Publication:
        
        
            Authored and published by Polaris, ensuring accuracy and completeness.
        
     
 
    
    
    
        
            Engine Service:
        
        
            Detailed procedures for engine disassembly, inspection, assembly, troubleshooting, and repair.
        
     
    
        
            Fuel System:
        
        
            Carburetor adjustment and rebuilding, fuel pump operation, fuel line maintenance.
        
     
    
        
            Ignition System:
        
        
            Spark plug specifications, ignition coil testing, CDI unit troubleshooting.
        
     
    
        
            Cooling System:
        
        
            Coolant types, radiator maintenance, fan operation.
        
     
    
        
            Drivetrain:
        
        
            Chain case service, drive clutch and driven clutch maintenance, belt inspection and replacement.
        
     
    
        
            Suspension Steering:
        
        
            Front and rear suspension component inspection, lubrication, and replacement; steering system service.
        
     
    
        
            Braking System:
        
        
            Brake caliper service, brake fluid replacement, brake pad wear limits.
        
     
    
        
            Electrical System:
        
        
            Wiring diagrams, lighting system troubleshooting, battery maintenance, starter and charging system diagnostics.
        
     
    
        
            Body Chassis:
        
        
            Body panel removal and installation, seat maintenance, track system inspection.
        
     
    
    
        
            Routine Maintenance:
        
        
            Oil changes, lubrication points, filter replacements, spark plug gapping.
        
     
    
        
            Troubleshooting Diagnostics:
        
        
            Step-by-step guides for identifying and resolving common operational issues.
        
     
    
        
            Component Rebuilds:
        
        
            Detailed instructions for rebuilding carburetors, clutches, and other key components.
        
     
    
        
            Technical Specifications:
        
        
            Torque values, clearances, fluid capacities, electrical resistance readings.
        
     
    
    
        
            Depth Of Coverage:
        
        
            Expert level, designed for dealership technicians and certified mechanics.
        
     
 
    
    
    
        
            File Format For Digital Version:
        
        
            N/A (Original is printed)
        
     
    
    
        
            Print Quality Of Original:
        
        
            High quality, professional printing.
        
     
    
    
        
            Binding Type Of Original:
        
        
            Likely perfect bound or saddle-stitched for durability.
        
     
    
    
        
            Paper Type Of Original:
        
        
            Durable, likely coated paper to resist workshop grease and moisture.
        
     
 
    
    
    
        
            Engine Type:
        
        
            Liquid-cooled, 2-stroke, 3-cylinder
        
     
    
        
            Engine Displacement:
        
        
            Approximately 694cc (for the XLT Special, Touring typically uses similar engine families).
        
     
    
        
            Bore X Stroke:
        
        
            Specifics available in manual (e.g., typically around 72mm x 57mm for this engine class).
        
     
    
        
            Compression Ratio:
        
        
            Specifics available in manual.
        
     
    
    
        
            Horsepower Output:
        
        
            Approximately 95-105 HP (typical for this engine configuration).
        
     
    
        
            Torque Output:
        
        
            Specifics available in manual.
        
     
    
    
        
            Carburetor Configuration:
        
        
            Triple Mikuni VM series (e.g., VM34 or similar).
        
     
    
        
            Fuel Type:
        
        
            Unleaded gasoline, typically 87 octane.
        
     
    
        
            Oil Injection:
        
        
            Autolube system.
        
     
 
    
    
    
        
            Transmission Type:
        
        
            CVT (Continuously Variable Transmission) with Polaris's P-85 drive clutch and an Arctic Cat/Polaris driven clutch (e.g., Auto-Drive).
        
     
    
    
        
            Optional Transmission:
        
        
            N/A for this model year and configuration.
        
     
    
    
        
            Clutch Engagement Rpm:
        
        
            Specifics available in manual, typically around 2000-2500 RPM.
        
     
    
        
            Clutch Shift Rpm:
        
        
            Specifics available in manual, typically around 7000-7500 RPM.
        
     
 
    
    
    
        
            Instrument Cluster:
        
        
            Analog speedometer, tachometer, temperature gauge, fuel gauge, and indicator lights.
        
     
    
    
        
            Choke Control:
        
        
            Manual choke lever for cold starts.
        
     
    
    
        
            Charging System:
        
        
            Stator and voltage regulator for powering electrical systems and charging the battery.
        
     
 
    
    
    
        
            Initial Break In Service:
        
        
            Typically around 500 miles or 20 hours, including clutch adjustment and thorough inspection.
        
     
    
        
            Engine Oil Change Interval:
        
        
            Not applicable to 2-stroke, oil is mixed with fuel or injected separately.
        
     
    
        
            Drive Belt Inspection:
        
        
            Recommended every 500-1000 miles or annually.
        
     
    
    
        
            Coolant Type:
        
        
            Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water.
        
     
    
        
            Chaincase Oil Type:
        
        
            Polaris specified gearcase oil or equivalent SAE 80W-90 gear oil.
        
     
    
        
            2 Stroke Oil Type:
        
        
            High-quality, synthetic blend 2-stroke snowmobile oil meeting API TC or JASO FD standards.
        
     
    
    
        
            Clutch Wear:
        
        
            Typical wear on drive and driven clutch buttons and rollers; clutch alignment is critical.
        
     
    
        
            Carburetor Cleaning:
        
        
            Tendency for jets to clog if fuel is not fresh or if stored improperly.
        
     
    
        
            Recoil Starter Issues:
        
        
            Recoil starter mechanism can wear out over time.
        
     
    
        
            Track Tension:
        
        
            Proper track tension is vital to prevent premature wear on track, bearings, and suspension components.
        
     
 
    
    
    
        
            Polaris History:
        
        
            Polaris has a long-standing reputation as a leading snowmobile manufacturer, known for innovation and performance.
        
     
    
    
        
            Xlt Touring Placement:
        
        
            The XLT Touring was part of Polaris's performance and touring-oriented line-up in the mid-1990s, emphasizing comfort and capability for longer rides.
        
     
    
    
        
            Production Era:
        
        
            Mid-1990s, a period of significant development in snowmobile technology.