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1996-2001 Mitsubishi Colt Lancer Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Year: 1996-2001 Codes Platform Code: CM/CN/CP (referencing common chassis designations for this generation) 👋 Introduction Market Position Segment: Compact/Subcompact car, often...
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1996-2001 Mitsubishi Colt Lancer Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt Lancer
Year:
1996-2001
Codes
Platform Code:
CM/CN/CP (referencing common chassis designations for this generation)
👋 Introduction
Market Position
Segment:
Compact/Subcompact car, often marketed as a practical and reliable option.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda Protege of the same era.
Key Features
Value Proposition:
Affordability, fuel efficiency, and straightforward mechanicals, making it a popular choice for budget-conscious buyers.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive service and repair for the specified Mitsubishi Colt Lancer generation.
Page Count
Estimated Pages:
Likely over 1000 pages, typical for a full service manual covering multiple engine options and systems.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, assembly, cylinder head, block, crankshaft, pistons, connecting rods, valve train.
Engine Control System:
EFI (Electronic Fuel Injection), ignition system, engine sensors, actuators, ECM diagnosis and repair.
Fuel System:
Fuel tank, pump, lines, injectors, fuel pressure regulator, EVAP system.
Emission Control:
Catalytic converter, EGR system, PCV system, secondary air injection (if applicable).
Cooling System:
Radiator, fan, thermostat, water pump, coolant flow, pressure testing.
Lubrication System:
Oil pump, oil pan, oil filter, oil passages, oil pressure.
Starting Charging System:
Starter motor, solenoid, alternator, battery, charging circuit.
Automatic Transmission:
ATX/INVECS-II service, hydraulic control, torque converter, valve body, planetary gears, electronic controls.
Manual Transmission:
Service for manual gearboxes, clutch assembly, shift linkage, gear ratios.
Drivetrain And Axles:
Transfer case (if applicable), propeller shaft, drive shafts, CV joints, differential (front/rear), axle shafts.
Suspension System:
Front and rear suspension components (struts, springs, control arms, bushings), alignment specifications.
Wheels And Tires:
Tire pressure recommendations, wheel specifications, lug nut torque, balancing.
Brake System:
Front and rear brakes (disc/drum), hydraulic system, ABS (if equipped), brake pads, rotors, calipers, master cylinder.
Parking Brake:
Operation, adjustment, and repair of the parking brake mechanism.
Steering System:
Steering column, steering gear, power steering pump, fluid, lines, tie rods.
Climate Control System:
Air conditioning system, heater core, blower motor, refrigerant, system diagnosis.
Restraint Systems:
Airbags (SRS), seat belts, pre-tensioners, system components and diagnosis.
Engine Immobilizer System:
Operation, troubleshooting, and key programming procedures.
Cruise Control System:
Components, operation, and troubleshooting.
Wiper Washer System:
Wiper motors, linkages, washer pump, fluid reservoir.
Door Locks And Security:
Power locks, manual locks, central locking system, keyless entry (if equipped).
Instrument Panel And Gauges:
Speedometer, tachometer, fuel gauge, warning lights, cluster removal and repair.
Audio Visual Systems:
Radio, speakers, antenna, wiring for audio components.
Lighting System:
Headlights, taillights, turn signals, interior lighting, bulb replacement.
Body Exterior:
Hood, doors, fenders, bumpers, glass, mirrors, seals, body panel repair.
Body Interior:
Seats, upholstery, trim panels, dashboard, headliner, carpet.
Electrical System Wiring:
Complete wiring diagrams, component locations, fuse box diagrams, connector pinouts.
Multiplex Communication:
Diagnosis and troubleshooting of multiplex integrated control systems (if applicable).
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-up procedures.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for various systems.
Repair:
Detailed step-by-step repair instructions for all major vehicle components.
Rebuild:
Engine and transmission rebuild procedures with component specifications.
Installation:
Procedures for replacing components like brakes, suspension parts, sensors.
Technical Depth
Level:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete overhauls.
📊 Manual Specifications
File Format
Readability:
PDF format allows for easy searching, zooming, and printing of specific sections.
Print Quality
Clarity:
High-quality digital reproduction of original service information.
Binding Type
Digital Format:
N/A (Digital PDF)
Paper Type
Digital Format:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 1.3L (4G13), 1.5L (4G15), and 1.8L (4G93) SOHC/DOHC inline-4 gasoline engines.
Performance
Horsepower Range:
Approximately 75 hp (1.3L) to 140 hp (1.8L DOHC) depending on engine and market.
Fuel System
Injection Type:
Electronic Multi-Point Fuel Injection (MPI).
🔧 Transmission
Standard
Transmission Types:
Manual transmission (e.g., 5-speed) and Automatic transmission (e.g., 4-speed INVECS-II).
Optional
All Wheel Drive:
Some performance variants (e.g., Lancer Evolution predecessors or related models) might have featured AWD, though standard Colt Lancer models were primarily FWD.
Features
Adaptive Control:
INVECS-II automatic transmission offered adaptive shift logic for improved performance and economy.
📐 Dimensions
Exterior
Body Styles:
Sedan, Coupe (notably the Lancer Coupe shared platform), and potentially Hatchback depending on market.
Weights
Curb Weight:
Typically ranging from 2100 to 2500 lbs (950 to 1135 kg) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Performance:
Early 1990s safety standards; specific NHTSA/IIHS ratings vary by year and test methodology; generally considered average for its era.
Passive Features
Standard Safety:
Seat belts, collapsible steering column, and available airbags (driver/passenger) in later models.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM cassette or CD player with standard speaker configuration. Limited integration with modern devices.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on many trims.
Connectivity
Connectivity Features:
Minimal to none by modern standards; primarily basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions and oil type.
Transmission Fluid:
Automatic transmission fluid: every 30,000-50,000 miles (48,000-80,000 km). Manual transmission fluid: typically longer intervals, check manual.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 (refer to specific engine manual for exact viscosity).
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Check for specific Mitsubishi coolant type.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, struts), exhaust system corrosion, fuel injector clogging, power steering pump leaks, alternator failure.
Engine Specific Concerns:
Timing belt replacement at recommended intervals (critical to prevent engine damage), oil leaks from valve cover or oil pan gaskets.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history of producing reliable and often performance-oriented vehicles, with the Lancer nameplate being a cornerstone of their global strategy.
Model Evolution
Sixth Generation Lancer:
This generation of the Lancer (1996-2001) was part of the sixth generation of the Lancer lineup, known for its refined styling and improved dynamics compared to predecessors.
Production
Manufacturing Locations:
Primarily Japan, but also produced in various international plants under license or through joint ventures.
🏆 Awards & Recognition
Recognitions
General Reputation:
While not a recipient of major 'car of the year' awards in this specific generation, the Lancer line is generally recognized for its reliability and value in the compact segment.
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