1996 Audi 100 (C4-4A) Service and Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: 100 Year: 1996 Codes Chassis Code: C4-4A 👋 Introduction Market Position Positioning: Premium executive sedan and wagon targeting discerning buyers prioritizing quality, comfort,...

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Art.-Nr: 28149

Stichworte: 100 (C4-4A) 1996 Audi Car

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Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

C4-4A

👋 Introduction

Market Position

Positioning:

Premium executive sedan and wagon targeting discerning buyers prioritizing quality, comfort, and sophisticated engineering.

Competitive Analysis

Competitors:

BMW 5 Series, Mercedes-Benz E-Class, Lexus GS, Volvo 900 Series.

Key Features

Engineering Philosophy:

German engineering, emphasis on Quattro all-wheel drive, refined interiors, and robust build quality.

Model Significance:

Represents the evolution of Audi's executive class offering, blending performance and luxury.

📋 Manual Details

Coverage Areas

Coverage:

All Models & All Repairs A-Z

Page Count

Page Count:

N/A (PDF Download)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (Diagnosis, Repair, Overhaul of all engine variants)

Engine Electrical:

Yes (Ignition, Fuel Injection, Sensors, ECUs)

Transmission Manual:

Yes (Clutch, Gearbox repair, linkages)

Transmission Automatic:

Yes (Repair, Fluid services, solenoids, torque converter)

Drivetrain:

Yes (Front-Wheel Drive, Quattro All-Wheel Drive systems, differentials, axles)

Suspension:

Yes (Front and Rear suspension, struts, shocks, bushings, alignment)

Steering:

Yes (Power steering system, pump, rack and pinion, tie rods)

Brakes:

Yes (Front and Rear brakes, ABS, hydraulic system, disc/drum details)

Fuel System:

Yes (Fuel pump, injectors, lines, tank, evaporative emissions control)

Cooling System:

Yes (Radiator, thermostat, water pump, fan, coolant specifications)

Exhaust System:

Yes (Catalytic converter, mufflers, pipes, O2 sensors)

Electrical System:

Yes (Battery, alternator, starter, wiring diagrams, fuses, relays)

Climate Control:

Yes (HVAC system, A/C, heater core, blower motor, climate control modules)

Interior Systems:

Yes (Seats, upholstery, door panels, trim, instrument cluster)

Exterior Body:

Yes (Body panels, doors, hood, trunk, bumpers, glass replacement)

Safety Systems:

Yes (Airbags, seatbelts, ABS operation)

Procedures Included

Routine Maintenance:

Yes (Oil changes, filter replacements, fluid checks)

Diagnostic Procedures:

Yes (Troubleshooting guides, symptom-based diagnostics)

Repair Procedures:

Yes (Step-by-step guides for all major components)

Overhaul Procedures:

Yes (Engine and transmission rebuilds)

Installation Procedures:

Yes (Component replacement and installation)

Specifications Data:

Yes (Torque values, clearances, fluid types)

Technical Depth

Depth:

Comprehensive (Dealer-level technical information)

📊 Manual Specifications

File Format

File Type:

Print Quality

Quality:

High-resolution, printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

ABC (2.6L V6)

Engine Type:

2.6L 12-valve SOHC V6

Displacement Cc:

Bore X Stroke Mm:

82.5 x 81.3

Compression Ratio:

10.0:1

Horsepower Ps:

150 PS @ 5500 rpm

Torque Nm:

230 Nm @ 3000 rpm

Performance

0-60 Mph Sec:

Approx. 9.5 - 10.5 (depending on FWD/Quattro, transmission)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (Octane Rating 91+ Recommended)

Engine Variants

Other Engines Available:

Yes (e.g., 2.8L V6, 2.5L TDI Diesel, 4.2L V8 for S6 model)

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual

Optional

Optional Transmission:

4-speed Tiptronic Automatic

Features

Quattro AWD:

Available with Torsen center differential on Quattro models.

Fluid Specifications

Automatic Transmission Fluid:

G 052 162 A2 (or equivalent ETL-7045E)

📐 Dimensions

Exterior

Wheelbase Mm:

Length Mm:

4796 (Sedan) / 4790 (Avant)

Width Mm:

Height Mm:

1420 (Sedan) / 1455 (Avant)

Weights

Curb Weight Kg:

Approx. 1450-1600 (depending on configuration)

Gross Vehicle Weight Rating Kg:

Approx. 2000-2150

Towing Capacity Kg:

Variable, refer to vehicle placard

🛡️ Safety Features

Ratings

NHTSA Front Crash Test Rating:

4-star (Driver) / 4-star (Passenger) - US spec models (Note: Ratings may vary by year and specific test)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional (ASR - Traction control on some models)

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

3-point inertia-reel seatbelts front and rear.

Side Impact Protection:

Reinforced door beams.

💡 Technology Features

Infotainment

Audio System:

Factory installed AM/FM stereo with cassette player. CD changer option available on higher trims.

Display Technology:

Analog gauges with a basic LCD screen for odometer and trip computer.

Driver Assistance

Cruise Control:

Standard on most models.

Parking Assistance:

None (Rear parking sensors were not common in this era).

Connectivity

Connectivity Options:

Basic. Primarily focused on vehicle operation, no integrated Bluetooth or Wi-Fi.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first (using synthetic oil).

Engine Coolant Flush:

Every 30,000 miles or 2 years.

Timing Belt Replacement:

Every 60,000 miles or 5 years for V6 engines (critical component).

Fluid Specifications

Engine Oil Type:

SAE 5W-40 Synthetic recommended (API SG or higher)

Engine Oil Capacity Liters:

Approx. 5.0 - 5.5 liters (with filter) for 2.6L V6.

Brake Fluid Type:

DOT 4

Power Steering Fluid Type:

G 002 000 (or CHF 11S)

Coolant Type:

G 12 (or equivalent pink ethylene glycol coolant)

Known Issues

Engine Oil Leaks:

Common from valve cover gaskets, oil pan gaskets, and crankshaft seals, particularly with age.

Timing Belt Failure:

Critical failure if not replaced on schedule, can cause catastrophic engine damage.

Suspension Components:

Wear on control arm bushings and ball joints can lead to steering looseness and tire wear.

Ignition Coil Packs:

Can degrade over time, leading to misfires and rough running, especially on V6 models.

Window Regulator Failure:

Plastic components can break, leading to malfunctioning power windows.

ABS Module Failure:

Can become faulty with age, triggering ABS warning lights.

📚 Vehicle History

Brand Heritage

Heritage:

Audi, a German automotive manufacturer with a long history dating back to the early 20th century, known for its engineering prowess and innovative designs.

Model Evolution

C4 Generation Introduction:

The C4 platform Audi 100 was introduced in late 1990 (as a 1991 model) and was a significant departure from the C3 generation, featuring more aerodynamic styling and improved safety.

C4 Facelift:

The C4 received a facelift in 1994, which included revised front and rear styling, updated interior, and powertrain enhancements, leading to the designation as the Audi A6 in many markets for subsequent years.

Production

Production Years C4:

1990-1997

Manufacturing Locations:

Ingolstadt, Germany.

Model Transition:

The Audi 100 (C4) was rebranded as the Audi A6 starting with the 1995 model year in North America.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Audi 100 (C4) was a frequent contender on Car and Driver's 10Best lists during its production run, praised for its value, performance (especially Quattro models), and refinement.

Ratings

Consumer Reports:

Generally received positive ratings for reliability and performance, though some specific components could be prone to wear as noted in maintenance.