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DODGE 2500 RAM Truck 1996 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 Year: 1996 Product Type: Service Repair Manual 👋 Introduction Market Position Market Segment: Heavy-duty pickup truck market Target Audience: Owners, professional...
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DODGE 2500 RAM Truck 1996 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 2500
Year:
1996
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Market Segment:
Heavy-duty pickup truck market
Target Audience:
Owners, professional technicians, DIY mechanics
Competitive Analysis
Competitors:
Ford F-Series Super Duty, Chevrolet Silverado/GMC Sierra HD
Key Features
Vehicle Strength:
Robust construction, towing capacity, versatile powertrain options
Manual Value:
Provides essential information for maintaining and repairing a reliable workhorse vehicle
📋 Manual Details
Coverage Areas
Vehicle Make:
Dodge
Vehicle Model:
Ram 2500
Vehicle Year:
1996
Body Styles Covered:
All body styles including Standard Cab, Extended Cab, Chassis Cab
Engine Variants Covered:
All gasoline and diesel engine options available for the 1996 Ram 2500
Transmission Types Covered:
All manual and automatic transmission options available for the 1996 Ram 2500
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Print
Print Quality:
High-quality printing on durable paper for workshop use
Binding Type:
Sturdy binding, often spiral-bound or perfect-bound for lay-flat use
Paper Type:
Heavy-duty paper to withstand grease and shop environments
Searchable Text:
If provided in digital format (e.g., PDF), typically includes searchable text for quick information retrieval.
📖 Manual Coverage
Systems Covered
Engine:
All engine mechanical, lubrication, cooling, fuel, ignition, and exhaust systems
Transmission:
Manual and automatic transmission overhaul, operation, and diagnostics
Drivetrain:
Transfer case, drive shafts, axles, differentials, and CV joints
Suspension:
Front and rear suspension components, steering linkage, shock absorbers, springs, bushings
Brakes:
Front and rear brake systems, hydraulic lines, master cylinder, power booster, ABS components
Steering:
Power steering system, steering gear, steering column, linkages
Electrical:
Charging system, starting system, lighting, instrumentation, wiring diagrams, fuses, relays
Body And Chassis:
Frame, body panels, doors, windows, interior trim, bumpers, tailgate
Heating Ventilation Air Conditioning HVAC:
HVAC system components, refrigerant circuits, blower motor, controls
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors (for gasoline engines)
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes
Emissions Control:
Emissions control systems and components
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting charts
Repair:
Step-by-step repair procedures for all major components and systems
Diagnostics:
Diagnostic trouble codes (DTCs), sensor testing, component testing
Overhaul:
Complete overhaul procedures for engines and transmissions
Adjustment:
Component adjustments, alignment procedures, brake adjustments
Specifications:
Torque specifications, clearances, measurements, tolerances
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds
Detail Level:
Detailed, step-by-step instructions with accompanying diagrams and illustrations
Diagnostic Tools:
Information on using common diagnostic tools and equipment
Wiring Diagrams:
Detailed electrical wiring diagrams for all major systems are included.
⚙️ Engine Specifications
Primary Engine
Gasoline Engine Option 1:
5.2L (318 cu in) V8 Magnum
Gasoline Engine Option 1 Horsepower:
230 hp @ 4400 rpm (approx.)
Gasoline Engine Option 1 Torque:
295 lb-ft @ 3200 rpm (approx.)
Gasoline Engine Option 2:
5.9L (360 cu in) V8 Magnum
Gasoline Engine Option 2 Horsepower:
245 hp @ 4400 rpm (approx.)
Gasoline Engine Option 2 Torque:
325 lb-ft @ 3200 rpm (approx.)
Diesel Engine Option:
5.9L (359 cu in) Cummins Turbo Diesel I6
Diesel Engine Option Horsepower:
180-215 hp (depending on configuration, approx.)
Diesel Engine Option Torque:
420-440 lb-ft (depending on configuration, approx.)
Fuel System
Gasoline Fuel Delivery:
Multi-point fuel injection (MPI)
Diesel Fuel Delivery:
Bosch inline injection pump
Performance
Engine Displacement Options:
5.2L, 5.9L (Gasoline); 5.9L (Diesel)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual (NV4500 for many models)
Optional
Optional Transmission 1:
4-speed automatic (47RH/48RE for gasoline, 47RH for diesel)
Features
Transmission Fluid Gas Auto:
ATF+4 (or equivalent, consult manual for exact spec)
Transmission Fluid Diesel Auto:
ATF+4 (or equivalent, consult manual for exact spec)
Transmission Fluid Manual:
Gear oil (e.g., GL-4 or GL-5, specific weight depends on transmission type, consult manual)
📐 Dimensions
Exterior
Wheelbase Options:
134.7 inches (Regular Cab), 160.5 inches (Club Cab), 175.1 inches (Dually models)
Bed Length Options:
8.0 ft (standard), 6.0 ft (short bed on some trims)
Weights
Gvwr Range:
8,800 lbs to 10,000 lbs (depending on configuration)
Curb Weight Range:
5,000 - 6,500 lbs (approx., highly variable)
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited comprehensive official crash test data available for this specific year and class, but designed for heavy-duty use.
Active Features
ABS:
Anti-lock Braking System (ABS) available on rear wheels, often 4-wheel ABS on higher trims.
Passive Features
Airbags:
Driver and passenger airbags
Seatbelts:
Three-point seat belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player and optional CD player
Climate Control:
Manual or optional automatic climate control systems
Driver Assistance
Cruise Control:
Standard on most trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles for gasoline, 5,000-7,500 miles for diesel, consult manual for exact recommendation and oil type.
Transmission Service:
Automatic transmission fluid and filter change every 30,000-60,000 miles, manual transmission fluid inspection and potential change at higher intervals.
Fluid Specifications
Engine Oil Gasoline:
SAE 10W-30 or 10W-40, API SG or SH (consult manual for precise grade and capacity)
Engine Oil Diesel:
Diesel engine oil, API CF-4 or CG-4, SAE 15W-40 (consult manual for precise grade and capacity)
Coolant:
Ethylene glycol based coolant (e.g., Mopar Antifreeze/Coolant, HOAT type for diesel, consult manual for specifics)
Known Issues
Common Wear Items:
Ball joints, tie rod ends, U-joints, radiator, water pump, brake components, lift pump (diesel)
Diesel Specific Issues:
Injection pump seals, overheating (early models), injector issues
Gasoline Specific Issues:
Intake manifold gasket leaks, ignition coil issues, fuel pump failures
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, with the Ram nameplate evolving into a distinct brand.
Model Evolution
Second Generation Ram:
The 1996 model is part of the second-generation Ram (1994-2002), a significant redesign that introduced the distinctive Ram grille and more aerodynamic styling.
Production
Manufacturing Location:
Saltillo, Mexico and Warren, Michigan, USA
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
Second-generation Ram trucks received various accolades around their launch, though specific 'Truck of the Year' awards for the 1996 model are not as prominent as later generations.
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