Mitsubushi GALANT Service Repair Workshop Manual 1996

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Stichworte: 1996 Car GALANT Mitsubushi

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Beschreibung

The Mitsubishi Galant, specifically the 8th Generation models produced around 1996, represents a significant entry in the mid-size sedan and coupe market. Known for its comfortable ride, spacious interior, and distinctive styling, the Galant offered a compelling package that competed effectively with contemporaries like the Honda Accord and Toyota Camry. Key selling points for this era included the availability of a powerful V6 engine and an optional All-Wheel Drive system, enhancing its appeal for a broader range of drivers seeking both practicality and engaging performance. Mitsubishi's commitment to engineering quality and reliability underpinned the Galant's reputation as a dependable and well-built automobile. This comprehensive service manual provides extensive information for the Mitsubishi Galant, covering all major systems from routine maintenance to complex repairs. It details procedures for engine variants, including the 4G63 and 6G72, as well as manual and automatic transmissions, drivetrain components, suspension, steering, brakes, and the complete electrical system. The manual also includes diagnostic guides, troubleshooting procedures, and technical specifications, all presented with clear, factory-quality diagrams. This resource is an indispensable tool for owners, technicians, and mechanics aiming to maintain, service, and repair their 1996 Mitsubishi Galant, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

Generation:

8th Generation (E39A/E50A/E60A/E70A/E80A)

👋 Introduction

Market Position

Segment:

Mid-size sedan/coupe

Key Selling Points For Era:

Comfortable ride, spacious interior, available V6 engine, and distinctive styling.

Competitive Analysis

Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina.

Key Features

Vehicle Highlights:

Available AWD, optional V6, focus on ride comfort and practicality.

📋 Manual Details

Coverage Areas

Market Focus:

Global (North American specifications primarily, with common international variations noted)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

All engine variants (4G63, 4G93, 6G72), including diagnosis, disassembly, assembly, and specifications.

Transmission:

Manual (F5M21, F5M22) and Automatic (F4A33, V4AW2) transmissions: overhaul, diagnosis, fluid specifications, and control systems.

Drivetrain:

Front-wheel drive and All-wheel drive (AWD) systems: differentials, drive shafts, CV joints, and AWD coupling.

Suspension:

Front and rear suspension components, alignment specifications, shock absorbers, springs, bushings, and troubleshooting.

Steering:

Power steering system, steering rack, linkage, diagnosis, and fluid requirements.

Brakes:

Front and rear brake systems (disc and drum), ABS system components, hydraulic circuits, pad/rotor specifications, and bleeding procedures.

Electrical System:

Full wiring diagrams, component locations, fuse/relay data, charging system, starting system, lighting, ignition system, and body electronics.

Climate Control:

HVAC system operation, refrigerant types, component replacement (compressor, condenser, evaporator), and diagnosis.

Body And Interior:

Body panel removal/installation, interior trim, seats, glass, door mechanisms, and basic body repair information.

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, spark plugs, belts, fluids), lubrication points, and inspection routines.

Diagnostics:

Systematic troubleshooting guides for common symptoms, fault codes (if applicable to OBD-I/OBD-II), and diagnostic flowcharts.

Repair:

Detailed step-by-step repair instructions for component disassembly, reassembly, and replacement for all major systems.

Troubleshooting:

In-depth guides for identifying and resolving mechanical, electrical, and drivability issues.

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission overhaul, including electrical system diagnostics.

📊 Manual Specifications

File Format

Digital Quality:

High-resolution scans, likely searchable PDF with clear text and diagrams.

Print Quality

Diagram Clarity:

Clear, factory-quality diagrams, schematics, and illustrations.

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code Common Usdm:

4G63 (2.4L SOHC)

Engine Code V6 Usdm:

6G72 (3.0L SOHC V6)

Performance 4G63

Displacement 4G63:

2.4 Liters (2351 cc)

Horsepower 4G63 Est:

140-150 hp @ 5500-6000 rpm

Torque 4G63 Est:

170-180 lb-ft @ 3000-4000 rpm

Performance 6G72

Displacement 6G72:

3.0 Liters (2972 cc)

Horsepower 6G72 Est:

185-200 hp @ 5500-6000 rpm

Torque 6G72 Est:

205-215 lb-ft @ 4500-5000 rpm

Fuel System

Injection Type:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane minimum)

Engine Management

Ignition System:

Distributorless Ignition System (DIS) or Distributor type depending on market/trim.

🔧 Transmission

Standard 4G63

Type 4G63:

5-speed Manual (F5M21)

Optional 4G63 Awd

Type 4G63 AWD:

4-speed Automatic 4WD (V4AW2)

Standard 6G72

Type 6G72:

4-speed Automatic (F4A33)

Features

AWD System:

Active All-Wheel Drive (often referred to as 'full-time 4WD' or 'AWD' depending on market and specific system) with viscous coupling.

Fluid Specifications

Manual Transmission Fluid:

GL-4 Gear Oil (e.g., SAE 75W-90)

Automatic Transmission Fluid:

Diaqueen SP-III or equivalent ATF (refer to manual for exact specification)

📐 Dimensions

Exterior Sedan

Length Sedan:

Approx. 185.2 inches (4704 mm)

Exterior Coupe

Length Coupe:

Approx. 184.4 inches (4684 mm)

Exterior

Width:

Approx. 70.3 inches (1786 mm)

Height:

Approx. 55.1 inches (1400 mm)

Wheelbase

Wheelbase:

Approx. 104.7 inches (2659 mm)

Weights

Curb Weight Est Min:

Approx. 3000 lbs (1360 kg)

Curb Weight Est Max:

Approx. 3400 lbs (1540 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4/5 Stars (1996 model year, may vary slightly)

NHTSA Front Impact Passenger:

4/5 Stars (1996 model year, may vary slightly)

Active Features

Available Anti-lock Braking System (ABS) on select trims/models.

Passive Features

Airbags:

Driver and passenger front airbags.

Seatbelts:

Three-point front and rear seatbelts, pretensioners on front belts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player on higher trims.

Speakers:

Typically 4 or 6 speaker system.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

OBD Standard:

OBD-I (On-Board Diagnostics) for earlier 1996 models, potentially transitioning to OBD-II on later production or specific markets.

🔧 Maintenance

Service Intervals General

Oil Change Interval:

Every 3,750 - 5,000 miles or 6 months (whichever comes first), depending on driving conditions.

Engine Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed.

Spark Plug Replacement:

Every 30,000 - 60,000 miles (depending on plug type).

Timing Belt Replacement:

Critical for 4G63/6G72 engines. Typically 60,000 - 90,000 miles or 5-7 years. Consult manual for exact interval and procedure (interference engine).

Fluid Specifications

Engine Oil Type 4G63:

10W-30 or 5W-30 API SG/SH (refer to owner's manual for exact specification and capacity).

Engine Oil Type 6G72:

10W-30 or 5W-30 API SG/SH (refer to owner's manual for exact specification and capacity).

Coolant:

Mitsubishi Long Life Antifreeze/Coolant (or equivalent HOAT coolant) - 50/50 mix.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Dexron II/III or equivalent ATF.

Known Issues

Common Issues General:

Head gasket leaks (especially on older engines), CV joint wear, power steering pump leaks, ABS sensor issues, HVAC blower motor failure.

Timing Belt Failure Impact:

Interference engine: failure results in catastrophic engine damage.

📚 Vehicle History

Brand Heritage

Mitsubishi History:

Mitsubishi Motors, a Japanese multinational automotive manufacturer with a long history in automotive production and technological innovation.

Model Evolution

Galant Lineage:

The Galant nameplate has been used by Mitsubishi since 1969, evolving through several generations with various body styles and powertrain configurations.

Production

Platform:

E80 platform (for sedan) and E70 platform (for coupe).

Manufacturing Locations:

Primarily Japan, with potential assembly in other global locations.

🏆 Awards & Recognition

Recognitions

Contemporary Awards:

While specific major awards for the '96 Galant are less prominent than for some competitors, it was generally well-regarded for its comfort and value in its class during its production run.