1997-2000 Aprilia Pegaso 650 Motorcycle Workshop Repair & Service Manual [Complete & Informative for DIY Repair]

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The Aprilia Pegaso 650, produced from 1997 to 2000, is a versatile dual-sport motorcycle known for its robust Rotax 654 engine. This Italian-engineered machine offers a blend of on-road comfort...

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Typ: Motorcycle

Anbieter:

Art.-Nr: 144389

Stichworte: 1997 1998 1999 2000 Aprilia Motorcycle Motorcycles Pegaso 650 Pegaso Models

Produktvarianten

Beschreibung

The Aprilia Pegaso 650, produced from 1997 to 2000, is a versatile dual-sport motorcycle known for its robust Rotax 654 engine. This Italian-engineered machine offers a blend of on-road comfort and off-road capability, making it suitable for both commuting and light adventure touring. Its design emphasizes reliability and practicality, providing an engaging riding experience for enthusiasts. This workshop repair and service manual provides comprehensive service information for all 1997-2000 Aprilia Pegaso 650 models. It covers all essential aspects of maintenance, repair, and diagnostics, including detailed procedures for the engine, transmission, electrical systems, chassis, and bodywork. With abundant illustrations, diagrams, and precise specifications, this manual is an indispensable resource for DIY owners and professional technicians alike to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Model Generation:

First Generation

Model Code:

RL/IE (depending on variant, specific codes not provided in source)

Generation

Production Years:

1997-2000

Codes

Engine Code:

Rotax 654 (specific variant codes like 654 F not explicitly stated but implied by the engine type)

👋 Introduction

Market Position

Target Audience:

DIY motorcycle owners and enthusiasts

Competitive Analysis

Value Proposition:

Complete, high-quality, official information at a competitive price compared to inferior alternatives.

Key Features

Unique Selling Points:

Comprehensive coverage, official data, instant delivery, user-friendly PDF format.

📋 Manual Details

Coverage Areas

Applicable Models:

All 1997-2000 Aprilia Pegaso 650 models

Geographical Coverage:

Assumed global, as specific country limitations are not mentioned, but factory manuals can vary by region.

Page Count

Page Count:

Not specified, but described as 'COMPLETE, Absolutely No Missing Pages!'

Manual Type

Manual Type:

Workshop Repair & Service Manual

Documentation Level:

Official Service Information

Language

Language:

English

Format

File Format:

Cross Platform Compatibility:

Windows, Mac, Linux

📖 Manual Coverage

Systems Covered

Engine Service:

Complete Engine Service, Disassembly, Reassembly, Engine Removal, Carb Rebuild, Carb Adjustments, Fuel System Service, Lubrication Systems, Cooling System, Timing Chain Service

Transmission Service:

Gearbox Service, Gearbox Removal and Installation, Clutch Removal and Installation

Electrical System:

Ignition, Charging, Starter, Battery, Switches, Wiring Diagrams, Wire/Cable/Hose Routing

Chassis Suspension:

Wheels, Brakes, Steering, Suspension, Axles, Front Suspension, Chassis Assembly

Bodywork:

Bodywork

Procedures Included

Maintenance:

Periodic Maintenance and Tune-Up Procedures, Factory Maintenance Schedules

Repair:

All Factory Repair Procedures, Detailed Specifications, Fault Finding

Diagnostics:

Diagnostic and Repair Procedures

Technical Depth

Depth:

Comprehensive DIY Repair to Professional Technician Level

Illustrations

Diagrams:

Abundant Illustrations, Lots of Pictures & Diagrams

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Printable Manual

File Content

Data Integrity:

100% Complete and Intact, No Missing, Corrupt Pages

Usage Rights

Restrictions:

No restrictions on usage after download

Delivery

Delivery Method:

Instant download link after payment

Support

Customer Support:

Guaranteed customer satisfaction, issue resolution within hours

Return Policy

Policy:

Replacement link or 100% refund if issues encountered

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder

Engine Family:

Rotax 654

Displacement:

652 cc (approximate, confirmed by common knowledge of the Rotax 654 engine)

Bore X Stroke:

100 mm x 83.6 mm (typical for Rotax 654, manual would provide exact)

Compression Ratio:

10.0:1 (typical for Rotax 654, manual would provide exact)

Performance

Horsepower:

Approx. 48 HP at 6,500 RPM (typical for this engine, manual would provide exact)

Torque:

Approx. 57 Nm at 5,200 RPM (typical for this engine, manual would provide exact)

Fuel System

Carburetor:

Initially Keihin CVK36 (later models may have FI, but the manual implies carburetors are a focus)

Fuel Type:

Unleaded gasoline (95 RON or higher recommended, manual will specify exact grade)

Lubrication

Oil Type:

Specific motorcycle engine oil (e.g., SAE 10W-40 API SG or higher, manual will specify exact grade and API rating)

Cooling System

Cooling Method:

Liquid-cooled

Engine Firing Order

Firing Order:

Provided in manual (typically single cylinder is straightforward)

🔧 Transmission

Standard

Transmission Type:

5-speed manual sequential gearbox

Features

Clutch Type:

Wet multi-plate clutch

Fluid Requirements

Transmission Oil Type:

Specific motorcycle transmission oil or API GL-4, manual will specify grade (e.g., SAE 80W-90)

📐 Dimensions

Exterior

Length:

Approx. 2130 mm (Varies by specific model, manual will provide exact)

Width:

Approx. 810 mm (Varies by specific model, manual will provide exact)

Height:

Approx. 1300 mm (Varies by specific model, manual will provide exact)

Weights

Dry Weight:

Approx. 183 kg (Varies by specific model, manual will provide exact)

Gross Vehicle Weight Rating:

Not specified, but manual will detail weight capacities.

Wheels

Front Wheel Size:

19-inch (common for this model, manual will confirm)

Rear Wheel Size:

17-inch (common for this model, manual will confirm)

Tires

Front Tire Size:

e.g., 100/90-19 (manual will specify exact)

Rear Tire Size:

e.g., 130/80-17 (manual will specify exact)

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brakes, front and rear (specific caliper and rotor sizes in manual)

Not standard on most models from this era, but possible as an option on later variants. Manual will clarify.

Passive Features

Lighting:

Headlight, taillight, turn signals (bulb types and specifications in manual)

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer and tachometer with auxiliary indicators (specific function of each light detailed in manual)

Driver Assistance

Traction Control:

Not typically found on models from this period.

Connectivity

Charging System:

Alternator/stator and battery charging system, detailed diagnostics and repair in manual.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 - 5,000 km or annually, but specific interval provided in manual.

Valve Adjustment Interval:

Typically around 10,000 - 15,000 km, manual will confirm exact.

Fluid Specifications

Engine Oil Capacity:

Approx. 1.7 - 1.9 Liters (with filter change, manual will confirm exact capacity and filter part number)

Coolant Type:

Ethylene glycol-based antifreeze/coolant (specific mixture ratio and type in manual)

Brake Fluid Type:

DOT 4 (manual will specify exact type and bleeding procedures)

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, brake pads, chain and sprockets. (Manual will provide detailed inspection and replacement guidelines)

Potential Electrical Issues:

Voltage regulator, stator issues can occur with age. (Manual's wiring diagrams and troubleshooting section are crucial.)

Tools

Required Tools:

General motorcycle mechanic tools, torque wrench, specialized engine tools (detailed list and specifications in manual)

Tightening Torques

Torque Specifications:

Comprehensive list of all critical torque specifications for fasteners throughout the motorcycle, provided in manual.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Italy

Model Evolution

Segment:

Dual-sport / Adventure touring motorcycle

Engine Basis:

Utilizes the robust Rotax 654 engine, known for its reliability and versatility.

Production

Manufacturing Location:

Likely Italy, though some components might be sourced elsewhere.