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Mitsubushi GALANT 1997-2001 Service Repair Manual

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This manual covers the Galant, 8th Generation, produced for the model years 1997 through 2001. Known for its comfortable ride, spacious interior, and distinctive aerodynamic styling, the Galant was offered...
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Mitsubushi GALANT 1997-2001 Service Repair Manual
This manual covers the Galant, 8th Generation, produced for the model years 1997 through 2001. Known for its comfortable ride, spacious interior, and distinctive aerodynamic styling, the Galant was offered with a choice of a 2.4L 4-cylinder or a more powerful 3.0L V6 engine, paired with either a 4-speed automatic or a 5-speed manual transmission. This mid-size sedan, available in various trim levels including the sportier GTS, competed with established models like the Honda Accord and Toyota Camry, offering a blend of comfort and performance for daily driving and longer journeys. This comprehensive service and repair manual provides detailed information essential for the maintenance and repair of your Galant. It covers a wide array of systems, including the engine, fuel, ignition, cooling, exhaust, transmission, drivetrain, suspension, steering, brakes, and electrical systems. Within its pages, you will find step-by-step procedures for routine maintenance, troubleshooting common issues, detailed repair instructions for major components, diagnostic guidance, and critical technical specifications such as torque values and fluid capacities. This resource is designed to assist owners, mechanics, and technicians in keeping the vehicle in optimal operating condition.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
8th Generation (E3_A, E5_A, E6_A, E7_A, E8_A)
Model Years Covered:
1997-2001
Codes
Chassis Codes:
E5_A, E7_A, E8_A (North American Market)
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Key Selling Points:
Comfortable ride, spacious interior, reliable powertrain options, distinctive styling
Competitive Analysis
Competitors 1997 2001:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu
Key Features
Design Philosophy:
Aerodynamic styling, driver-focused cockpit
Availability:
Offered in various trim levels, including ES, LS, and GTS (sportier trim)
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF Download
Provider Type:
Official Factory Information (implied)
📖 Manual Coverage
Systems Covered
Engine:
2.4L 4G64 SOHC, 3.0L 6G72 SOHC V6
Fuel System:
MPI (Multi-Point Injection), Fuel delivery, Evaporative Emission Control (EVAP)
Ignition System:
Electronic Ignition, Spark Plugs, Coils
Cooling System:
Radiator, Fan, Thermostat, Water Pump, Coolant Specifications
Exhaust System:
Catalytic Converter, Muffler, Exhaust Manifold, Emission Controls
Transmission:
4-Speed Automatic (F4A51, KM175), 5-Speed Manual (W5MG1)
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) (optional on select models)
Suspension:
Front MacPherson Struts, Rear Multi-link Beam Axle
Steering:
Power Assisted Rack and Pinion
Brakes:
Front Ventilated Discs, Rear Solid Discs, ABS (Anti-lock Braking System)
Electrical System:
Battery, Charging System, Starting System, Lighting, Fuses, Relays, Wiring Diagrams
Body And Chassis:
Body Panel Removal/Installation, Interior Trim, Doors, Glass, Chassis Components
Heating Ventilation Air Conditioning:
HVAC System Components, Refrigerant, Operation
Safety Systems:
Airbags (SRS), Seat Belts, Immobilizer System
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Replacements, Tune-ups, Belt Inspections and Replacements
Troubleshooting:
Diagnostic Procedures, Symptom-Based Troubleshooting Charts
Repair:
Engine Overhauls, Transmission Rebuilds, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Diagnostics:
OBD-II (On-Board Diagnostics II) System, DTC (Diagnostic Trouble Code) Retrieval and Interpretation
Specifications:
Torque Specifications, Clearances, Tolerances, Fluid Capacities, Electrical Schematics
Assembly Disassembly:
Step-by-step instructions for component removal and installation
Adjustment:
Valve Adjustments, Clutch Adjustment, Park Brake Adjustment
Technical Depth
Depth:
Comprehensive from basic maintenance to complex engine and transmission overhauls
Detail Level:
Detailed diagrams, exploded views, and torque specifications
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text for quick information retrieval
Print Quality:
High-resolution, suitable for printing key sections or the entire manual
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.4 Liters (2351 cc)
Engine 1 Type:
Inline-4 Cylinder, DOHC (Dual Overhead Camshaft)
Engine 1 Fuel System:
Electronic Multi-Point Fuel Injection (MPI)
Engine 1 Horsepower:
Approx. 140-156 hp (depending on specific model year and tune)
Engine 1 Torque:
Approx. 145-157 lb-ft (depending on specific model year and tune)
Optional Engine
Engine 2 Displacement:
3.0 Liters (2972 cc)
Engine 2 Type:
V6, SOHC (Single Overhead Camshaft)
Engine 2 Fuel System:
Electronic Multi-Point Fuel Injection (MPI)
Engine 2 Horsepower:
Approx. 195-205 hp (depending on specific model year and tune)
Engine 2 Torque:
Approx. 200-207 lb-ft (depending on specific model year and tune)
Performance
Fuel Type:
Unleaded Gasoline (87 Octane recommended, higher may be specified for V6)
🔧 Transmission
Standard
Standard Transmission Type:
4-Speed Automatic Transmission (F4A51)
Optional
Optional Transmission Type:
5-Speed Manual Transmission (W5MG1)
Features
Automatic Transmission Modes:
Possibly includes 'Sport' or 'Normal' modes for varying shift points
Fluid Specifications
Automatic Transmission Fluid:
Diamond SP-III (or equivalent ATF Dexron III/Mercon compatible)
Manual Transmission Fluid:
GL-3 or GL-4 gear oil (specific viscosity to be confirmed in manual)
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.5 inches (2654 mm)
Length:
Approx. 188.2 inches (4780 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 55.9 inches (1420 mm)
Weights
Curb Weight:
Approx. 3100 - 3500 lbs (1400 - 1600 kg), varies by trim and drivetrain
Gross Vehicle Weight Rating:
Varies by model, typically around 4300 - 4500 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star or 5-star (for driver and passenger) based on era standards
IIHS Side Impact:
Varies; manual will detail specific structural integrity aspects.
Active Features
ABS:
Standard on most models, optional on base trims
Passive Features
Airbags:
Driver and Passenger Frontal Airbags (SRS)
Seat Belts:
Three-point inertia-reel seat belts with pretensioners (front)
Child Seat Anchors:
LATCH system not standard in this era; manual may reference alternative securing methods.
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with Cassette Player, optional CD Player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Standard on most models
Traction Control:
Optional on select models, particularly those with the V6 engine or AWD
Connectivity
Auxiliary Input:
Not typically factory equipped; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 3,750 miles or 3 months (severe use) / 7,500 miles or 6 months (normal use) - consult manual for specific conditions.
Engine Air Filter:
Inspect every 7,500 miles, replace as needed or every 15,000-30,000 miles
Cabin Air Filter:
If equipped, inspect annually or every 15,000 miles
Spark Plugs:
100,000 miles (Platinum or Iridium type recommended, as per manual)
Transmission Fluid And Filter:
Inspect every 30,000 miles, replace fluid and filter every 60,000 miles (or per severe service schedule)
Coolant Replacement:
Initial fill long-life, then every 30,000-50,000 miles or 2-3 years
Timing Belt:
105,000 miles (for 4G64 engine - CRITICAL replacement item; V6 likely has a different interval or chain)
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 L) with filter for 2.4L; 5.0 quarts (4.7 L) for 3.0L V6
Engine Oil Viscosity:
10W-30 or 5W-30 (check manual for climate/severe duty recommendations)
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent HOAT - Hybrid Organic Acid Technology) - typically a pink or red color.
Power Steering Fluid:
Dexron II or III equivalent ATF
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Engine Mounts:
Wear over time, leading to vibration and noise
Transmission Shifting:
Occasional harsh shifts or delayed engagement in automatic transmissions
Suspension Components:
Worn ball joints, tie rod ends, and bushings can lead to steering looseness and noise
Exhaust System Corrosion:
Common in areas with road salt, leading to rust and leaks
Window Regulators:
Motor or mechanism failure in power windows
Radiator Leaks:
Can develop cracks over time, especially at the plastic end tanks
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, Japan
Model Evolution
Generation Overview:
The 8th generation Galant represented a significant styling and engineering update from its predecessor, aiming for a more sophisticated and global appeal.
Production
Manufacturing Location:
North American models primarily assembled in Normal, Illinois, USA; some global markets may have different origins.
Production Years For This Generation:
1994-2003 (globally, North American market 1997-2001)
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Varies; received mixed reviews historically, with strengths in comfort and space but some weaknesses in reliability compared to top Japanese competitors.
Ratings
Jd Power Initial Quality:
Historically ranked average to below average in initial quality surveys for this period.
Certifications
Emissions Compliance:
Designed to meet EPA and CARB emissions standards for the respective model years.
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