Model:
VMAX 500, VMAX 600, VMAX 700, Venture 500, Venture 600
Product Type:
Snowmobile Repair Manual
Product Name:
1997-2001 VMAX 500 600 700 Repair Manual
Applicable Years:
1997, 1998, 1999, 2000, 2001
Positioning:
Essential diagnostic and repair resource for owners and independent repair shops of the Yamaha VMAX and Venture snowmobile line from 1997-2001.
Target Audience:
DIY enthusiasts, independent snowmobile mechanics, and Yamaha VMAX/Venture owners seeking to perform their own maintenance and repairs.
Competition:
This digital factory service manual provides equivalent or superior detail compared to aftermarket repair manuals, offering Yamaha-specific technical data and procedures.
Features:
Instant download, permanent access, no special software required, comprehensive coverage, step-by-step instructions, detailed diagrams and illustrations.
Content Structure:
Each chapter begins with system illustrations, diagrams, exploded parts views, service information, and troubleshooting before detailed repair procedures.
Models Covered:
VT500A VENTURE 500, VT600A VENTURE 600, VX500XTA VMAX 500 XT, VX500XTCA VMAX 500 XTC, VX500XTCEA VMAX 500 XTC (ELEC START), VX500XTCRA VMAX 500 XTC (REVERSE), VX600SXA VMAX 600 SX, VX600XTA VMAX 600 XT, VX600XTCA VMAX 600 XTC, VX600XTCEA VMAX 600 XTC (ELEC START), VX600XTCRA VMAX 600 XTC (REVERSE), VX700SXA VMAX 700 SX, VX500XTB VMAX 500 XT, VX500XTCB VMAX 500 XTC, VX500XTCDB VMAX 500 XTC DELUXE (ELEC START), VX500XTRB VMAX 500 XTR (ELEC START+REVERSE), VX600SXB VMAX 600 SX, VX600SXSB VMAX 600 SXS (OHLINS FR SHOCKS), VX600XTB VMAX 600 XT, VX600XTCB VMAX 600 XTC, VX600XTCDB VMAX 600 XTC DELUXE (ELEC START), VX600XTRB VMAX 600 XTR (ELEC START+REVERSE), VX700SXB VMAX 700 SX, VX700SXSB VMAX 700 SXS (OHLINS FR SHOCKS), VX700XTB VMAX 700 XT, VX700XTCB VMAX 700 XTC, VX700XTCDB VMAX 700 XTC DELUXE (ELEC START), VX700XTCPB VMAX 700 XTCP (PLASTIC SKI, 1.5TRACK), VX500C VMAX 500, VX500SXBC VMAX 500 SX, VX600C VMAX 600, VX700C VMAX 700, VX700ERC VMAX 700 DELUXE (ELEC START), VX700SXBC VMAX 700 SX, VX700D VMAX 700, VX700DXD VMAX 700 DELUXE (ELEC START), VX500D VMAX 500, VX500DXD VMAX 500 DELUXE (ELEC START), VX500DXF VMAX 500 DELUXE (ELEC START)
Estimated Page Count:
Approximately 500-800 pages (typical for comprehensive factory service manuals)
Type:
Factory Service Manual / Repair Manual
Description:
A downloadable, factory service manual providing comprehensive repair and maintenance instructions.
Delivery Format:
Digital Downloadable (PDF)
Systems:
General Information, Specifications, Maintenance and Adjustments, Fuel System, Body and Steering, Engine, Drive Train and Track, Suspension and Brake Systems, Electrical Systems, Wiring Diagrams
Engine Rebuild:
Complete engine overhaul procedures including piston removal/installation, crankshaft service, cylinder head service, and gasket replacement.
Drive Train:
Service and repair of the CVT system, including primary and secondary clutches, drive belt, driven pulley, and chain case.
Brake System:
Hydraulic brake system service, including caliper overhaul, master cylinder service, brake fluid bleeding, and pad replacement.
Bodywork And Steering:
Service for handlebars, steering column, seat, hood, and other body panels.
Procedures:
Removal and installation of components, detailed step-by-step repair procedures, assembly and system illustrations, troubleshooting, diagnostics, adjustments, routine maintenance, overhaul procedures
Suspension Service:
Front and rear suspension repair, shock absorber servicing, ski alignment, and spindle maintenance.
Fuel System Repair:
Carburetor cleaning, jetting, adjustment, fuel pump inspection, fuel line maintenance, and fuel tank service.
Electrical Component Replacement:
Procedures for replacing starter motors, alternators/stators, ignition coils, voltage regulators, and control modules.
Depth:
Comprehensive: Covers all aspects of repair from basic maintenance to complete engine rebuilds and electrical system diagnostics.
Electrical Diagnostics:
In-depth diagnostics for lighting circuits, ignition systems, charging systems, starter motors, and switches using provided wiring diagrams.
Troubleshooting Guides:
Comprehensive troubleshooting sections with symptom-based diagnostic trees to identify and resolve common mechanical and electrical issues.
Specifications And Tolerances:
Includes essential technical data such as torque specifications for fasteners, piston ring gap, cylinder bore measurements, and bearing clearances.
Engine Types:
2-stroke, liquid-cooled, parallel twin (for 500 & 600cc models), 2-stroke, liquid-cooled, triple (for 700cc models)
Cooling System:
Liquid-cooled with detailed procedures for radiator service, coolant flushing, pump inspection, and thermostat replacement.
Displacement And Power:
Covers 499cc, 597cc, and 698cc engine variants. Specific horsepower and torque figures are detailed within the manual's specifications chapter.
Carburetor Details:
Detailed specifications and diagrams for Mikuni carburetors, including jetting, needle settings, and float bowl adjustment.
Fuel Delivery:
Carbureted (dual Mikuni carburetors for most models), with detailed procedures for adjustment, cleaning, and rebuilding.
Transmission Type:
CVT (Continuously Variable Transmission) - Yamaha's 'Ultramatic' system or similar, with clutch and drive system service procedures.
Optional Features:
Some models feature reverse gear, with specific service information for its operation and maintenance.
Clutch And Belt:
Detailed information on primary and secondary clutch maintenance, alignment, belt inspection, and replacement.
Chassis And Bodywork:
Covers body panel removal/installation, windshield, handlebars, seat, and running boards. Specific dimensions are not typically listed in this type of manual, but component fitment is.
Cockpit And Controls:
Detailed layout and service information for controls, throttle, brake levers, and gauges.
Dry Weight And Capacity:
Specifications chapter will include dry weight, fuel capacity, and oil capacity for each model variant.
Crash Safety:
N/A for snowmobiles; focus is on mechanical safety features and rider protection through proper maintenance.
Braking And Control:
Hydraulic disc brake system service, cable adjustments, and track system maintenance for traction and control.
Frame And Protection:
Chassis integrity, suspension system components, and proper function of safety features like kill switches.
Gauges And Indicators:
Information on dashboard gauges, warning lights, and their diagnostic significance.
Starting And Ignition:
Details on electric start systems, recoil starters, CDI ignition systems, and troubleshooting ignition problems.
Wiring And Electrical:
Comprehensive wiring diagrams and electrical system troubleshooting for lights, ignition, charging systems, and accessories.
Scheduled Maintenance:
Detailed schedules for oil changes, spark plug replacement, track tension adjustment, clutch inspection, chain case service, and general lubrication.
Lubricants And Coolants:
Specific recommendations for 2-stroke engine oil (e.g., Yamalube 2M), coolant type and mixture, chain case oil (e.g., Yamalube Gear Oil), and grease types.
Gear Oil:
Specific Yamalube or equivalent gear oil grades for the chain case and potentially jackshaft.
Common Wear And Tear:
The manual's troubleshooting section likely addresses common issues like carburetor gumming, track wear, suspension component wear, and electrical connection corrosion.
Engine Performance Problems:
Guidance on diagnosing and fixing issues such as poor acceleration, misfires, or overheating.
Yamaha Legacy:
Yamaha has a long-standing reputation for innovation and reliability in the powersports industry, particularly with their VMAX line of snowmobiles known for performance.
Vmax Development:
The VMAX series evolved significantly, with these models representing a mature generation focusing on improved power delivery, rider comfort, and advanced features for their time.
Manufacturing Era:
Production span covers the late 1990s and early 2000s, a period of technological advancement in snowmobile design.