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Aprilia Leonardo 125 1997 Werks-Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Aprilia Model: Leonardo 125 Year: 1997 Codes Model Code: AP06 👋 Introduction Market Position Market Segment: 125cc Scooter Segment, aimed at urban commuting and light...
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Aprilia Leonardo 125 1997 Werks-Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Leonardo 125
Year:
1997
Codes
Model Code:
AP06
👋 Introduction
Market Position
Market Segment:
125cc Scooter Segment, aimed at urban commuting and light touring.
Target Audience:
Owners and independent mechanics seeking detailed technical information for maintenance and repair.
Competitive Analysis
Competitors 125Cc Scooters 1997:
Honda Pantheon 125, Piaggio Liberty 125, Vespa ET4 125, Yamaha Majesty 125.
Key Features Vehicle
Design Philosophy:
Sporty styling combined with practicality for urban mobility. Focus on Italian design flair.
Key Features Manual
Manual Value Proposition:
Provides the definitive technical resource for maintaining and repairing the Aprilia Leonardo 125, enabling owners to perform tasks themselves or understand complex repairs.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Page Count Estimated:
Approximately 200-300 pages (typical for this era and type of manual)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, component inspection, torque specifications, timing, valve adjustment
Fuel System:
Carburetor tuning and overhaul, fuel pump, fuel lines, fuel tank maintenance
Ignition System:
Ignition coil, spark plug, CDI unit, wiring diagrams, timing checks
Cooling System:
Radiator, coolant, water pump, fan (if applicable), thermostat
Exhaust System:
Muffler, exhaust pipe inspection and replacement
Transmission Drivetrain:
Automatic transmission (CVT) operation, maintenance, belt replacement, roller inspection, clutch operation
Suspension Front:
Fork assembly, seals, oil replacement, spring specifications, steering head bearings
Suspension Rear:
Shock absorber, swingarm, bushings, bearings, linkage maintenance
Braking System Front:
Brake caliper, master cylinder, brake pads, brake fluid, brake lines, rotor inspection
Braking System Rear:
Brake caliper, master cylinder, brake pads, brake fluid, brake lines, rotor inspection (if disc) or drum brake servicing
Wheels Tires:
Wheel bearing inspection, tire pressure recommendations, wheel balancing (if applicable)
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting, starter motor, horn, fuses
Bodywork Chassis:
Fairing removal and installation, seat, storage compartment, frame inspection, body panel alignment
Controls:
Handlebars, levers, cables (throttle, brake), footpegs, switchgear maintenance
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable), brake fluid flush, coolant flush, valve clearance checks
Troubleshooting:
Diagnostic charts, common problems and their solutions, symptom-based troubleshooting
Repair Rebuild:
Step-by-step instructions for component disassembly, repair, and reassembly
Diagnostics:
Electrical system testing, ignition system diagnostics, engine performance troubleshooting
Installation:
Guidance on replacing common wear items and components
Technical Depth
Depth:
Comprehensive, covering all aspects from routine maintenance to major overhaul and diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
124.9 cc (7.62 cubic inches)
Bore X Stroke:
57.0 mm x 48.6 mm
Compression Ratio:
10.0:1 (typical for this engine family)
Valve Train:
SOHC, 2 valves per cylinder
Performance
Horsepower Estimated:
Approximately 12-15 HP @ 8000-9000 RPM
Torque Estimated:
Approximately 10-12 Nm @ 7000-8000 RPM
Fuel System
Carburetor:
Mikuni VM26SS or similar (specific model to be confirmed in manual)
Fuel Type:
Unleaded gasoline, minimum 91 RON
Lubrication
Oil Type:
API SG or higher, SAE 10W-40 motorcycle oil (check manual for exact specification)
Oil Capacity With Filter:
Approximately 0.9 - 1.1 Liters (check manual for exact specification)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Clutch Type:
Automatic centrifugal clutch
Features
Belt Drive:
V-belt drive for transmission
Final Drive:
Gear drive
📐 Dimensions
Exterior
Length:
Approx. 1900 mm (subject to variation)
Width:
Approx. 720 mm (subject to variation)
Height:
Approx. 1290 mm (subject to variation, including windscreen)
Wheelbase:
Approx. 1340 mm (subject to variation)
Weights
Dry Weight:
Approx. 140 kg
Fuel Tank Capacity:
Approx. 10 Liters
Cargo
Underseat Storage:
Sufficient for one full-face helmet and small items.
🛡️ Safety Features
Active Features
Braking:
Front disc brake, Rear disc brake (or drum on some variations). ABS was not a common feature on 125cc scooters of this era.
Passive Features
Lighting:
Halogen headlight, taillight, turn signals. Reflective elements.
Frame Construction:
Steel underbone frame providing structural integrity.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, odometer, fuel gauge, and indicator lights (turn signals, high beam, oil pressure).
Driver Assistance
ABS:
Not typically equipped on this model.
Connectivity
Connectivity Features:
N/A for this model and era.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 km or 6 months, whichever comes first (typical recommendation, check manual).
Air Filter Cleaning:
Every 3,000 km or 6 months.
Spark Plug Replacement:
Every 6,000 km or 12 months.
Cv Belt Inspection:
Every 6,000 km or 12 months. Replacement recommended around 12,000-18,000 km depending on usage.
Valve Clearance Check:
Every 6,000 km or 12 months.
Fluid Specifications
Brake Fluid:
DOT 4 (check manual for confirmation).
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water (check manual for specific type).
Gear Oil:
SAE 80W-90 hypoid gear oil (check manual for exact specification).
Known Issues
Common Wear Items:
CV transmission belt, variator rollers, brake pads, fork seals, exhaust system corrosion.
Electrical Gremlins:
Wiring harness connections can sometimes degrade over time, leading to intermittent electrical faults.
Carburetor Issues:
Can become clogged if fuel is left sitting for extended periods, requiring cleaning and synchronization.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A., a renowned Italian manufacturer of motorcycles and scooters, known for performance and sporty design.
Model Evolution
Leonardo Lineup:
The Leonardo line was introduced in the mid-1990s as Aprilia's premium scooter offering, competing with established Italian and Japanese brands. It evolved with larger engine capacities (e.g., 150cc, 250cc) in later years.
Production
Production Period:
The first generation Leonardo 125 was produced from approximately 1996 through the early 2000s.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Market Perception:
The Leonardo was generally well-received for its Italian styling and decent performance in its class. Often seen as a stylish alternative to more utilitarian scooters.
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