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BMW 325 325i 1997 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Year: 1997 Codes Chassis Code: E36 Engine Code: M50B25TU (TU = Technical Update) 👋 Introduction Market Position Market Segment: Entry-level luxury sport...
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Art.-Nr: 432278
Stichworte: 1997 325 325i BMW Car Cars Misc
BMW 325 325i 1997 Service Repair Workshop ManualBMW 325 325i 1997 Service Repair Workshop ManualBMW 325 325i 1997 Service Repair Workshop ManualBMW 325 325i 1997 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Year:
1997
Codes
Chassis Code:
E36
Engine Code:
M50B25TU (TU = Technical Update)
👋 Introduction
Market Position
Market Segment:
Entry-level luxury sport sedan, known for its driving dynamics and build quality.
Competitive Analysis
Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus ES, Acura TL.
Key Features Vehicle
Driving Dynamics:
Renowned for balanced chassis, RWD platform, and engaging steering feel.
Build Quality:
Typical BMW solid construction and premium interior materials for its era.
Key Features Manual
Utility For Mechanics:
Provides the same detailed information and procedures used by certified BMW technicians.
Utility For Enthusiasts:
Empowers DIY owners to perform maintenance and repairs with confidence, saving on labor costs.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, clutch, transmission (manual and automatic), drivetrain, brakes (hydraulic and ABS), steering, suspension, wheels and tires, body, electrical system, HVAC, safety systems (SRS), diagnostics and troubleshooting.
Page Count
Page Count:
Detailed page count not specified in provided information, but described as comprehensive.
Manual Type
Manual Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Likely a printed book or digital PDF, given the context of a sales business. (Specify if digital format is confirmed).
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul procedures for engine block, cylinder head, valvetrain, crankshaft, connecting rods, pistons, timing system (chain, guides, tensioner).
Fuel System:
Fuel injection system (Bosch Motronic 3.1), fuel pump, fuel filter, injectors, fuel pressure regulator, EVAP system.
Ignition System:
Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor, ignition timing.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan clutch, expansion tank, bleeding procedures.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, oxygen sensors.
Transmission:
Manual transmission (Getrag 260/5) and Automatic transmission (ZF 4HP22 EH) overhaul, clutch service, driveshaft, differential.
Brakes:
Front and rear disc brakes, brake fluid specifications, ABS (Anti-lock Braking System) diagnosis and repair, brake caliper overhaul, master cylinder.
Steering:
Power steering system, steering rack, tie rods, steering column.
Suspension:
Front suspension (MacPherson struts, control arms), rear suspension (multi-link), shock absorbers, springs, bushings, wheel alignment specifications.
Electrical System:
Wiring diagrams, starter, alternator, battery, lighting system, fuses, relays, instrument cluster, body control modules (BCM).
HVAC:
Air conditioning system (R-134a refrigerant), heater core, blower motor, climate control panel.
Safety Systems:
Supplemental Restraint System (SRS) - airbags, seatbelt pre-tensioners, diagnostic procedures.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, tire rotation and balancing.
Troubleshooting:
Diagnostic flowcharts for common symptoms, error code interpretation, component testing procedures.
Repair:
Component removal and installation, overhaul procedures, component adjustments, system bleeding, calibration.
Diagnostics:
OBD-II diagnostic connector location, scan tool usage, sensor testing, actuator testing, DME (Digital Motor Electronics) diagnosis.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic scheduled maintenance to full engine and transmission rebuilds, including electrical system diagnostics and body repair.
📊 Manual Specifications
File Format
File Format Detail:
If PDF, expect searchable text, printable pages, and high-resolution diagrams. (Confirm for specific product).
Print Quality
Print Quality Detail:
If printed, expect clear text and high-quality illustrations/diagrams, typical of professional workshop manuals.
Binding Type
Binding Type Detail:
If printed, likely a durable spiral-bound or perfect-bound format to lay flat for workbench use.
Paper Type
Paper Type Detail:
If printed, typically on thick, semi-gloss paper resistant to shop grime.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, DOHC (Double Overhead Camshafts), 24 valves.
Engine Displacement:
2.5 Liters (2494 cc)
Engine Code:
M50B25TU (Technical Update version)
Performance
Horsepower:
189 hp @ 5900 rpm (approx.)
Torque:
245 Nm (181 lb-ft) @ 4200 rpm (approx.)
Redline:
Approx. 6500 rpm
Fuel System
Fuel Injection:
Bosch Motronic 3.1 Electronic Fuel Injection (EFI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (Getrag 260/5)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (ZF 4HP22 EH)
Features
Drivetrain:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Length:
174.5 inches (4432 mm)
Width:
67.3 inches (1709 mm)
Height:
54.3 inches (1380 mm)
Wheelbase:
106.0 inches (2693 mm)
Weights
Curb Weight:
Approx. 3300 - 3450 lbs (1497 - 1565 kg) depending on transmission and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (for 1997 models, typical ratings for the era).
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASC+T (Automatic Stability Control + Traction)
Passive Features
Airbags:
Driver and front passenger airbags (SRS)
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory cassette or CD player with optional premium sound system (e.g., Harman Kardon).
Climate Control:
Manual or optional automatic climate control system.
Driver Assistance
Cruise Control:
Standard cruise control system.
Trip Computer:
Optional trip computer integrated into the instrument cluster.
Connectivity
Original Features:
No modern connectivity features like Bluetooth or USB. Analog systems typical of the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or annually, depending on driving conditions and oil type used.
Coolant Flush:
Every 2-3 years or 30,000 miles (48,000 km).
Spark Plug Replacement:
Approx. 60,000 miles (96,000 km) for standard plugs, or 100,000 miles (160,000 km) for long-life options.
Fluid Specifications
Engine Oil:
BMW recommends synthetic oil, typically SAE 5W-30 or 5W-40, meeting BMW LL-01 or LL-98 specifications (check manual for exact spec).
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 Synthetic Brake Fluid.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, SAE 75W-90 or 75W-140 (verify specific BMW spec).
Transmission Fluid Auto:
ZF TE-ML 11B (or equivalent Dexron III/VI in later applications, but original spec is preferred).
Known Issues
Cooling System Failures:
Plastic coolant expansion tanks can become brittle and crack; water pump impellers can degrade; thermostat housing leaks.
Oil Leaks:
Valve cover gasket, oil pan gasket, and oil filter housing gasket are common leak points.
Suspension Wear:
Control arm bushings (vibrations), rear shock mounts, ball joints, and tie rod ends can wear over time.
Electrical Issues:
ABS sensor failures, headlight leveling system issues, seized window regulators, blower motor resistor failure.
Vanos System:
Single VANOS (Variable Nockenwellensteuerung) on the M50B25TU can develop issues with the O-rings, leading to loss of low-end torque and rough idle.
Maintenance Schedule Detail
Comprehensive Schedule:
The manual will provide a detailed, mileage-based and time-based maintenance schedule covering all major service points.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
BMW's long-standing reputation for performance, engineering, and luxury.
Model Evolution
E36 Generation:
The E36 3 Series debuted in 1990, with the 325i (replacing the 325e/es) introduced for the 1991 model year. The 1997 model is a mid-cycle update with technical refinements.
Production
Production Years:
E36 325i production spanned from 1991 to 1995 in most markets, with variations and market-specific introductions. The M50B25TU engine was used in later E36 models before the introduction of the M52 engine.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E36 3 Series, including variants like the 325i, was frequently recognized on Car and Driver's '10Best' lists throughout its production run for its performance and value.
Ratings
Popular Mechanics:
Often praised by automotive publications for its driving dynamics and engineering.
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