1997 Daewoo Lanos Service Repair Workshop Manual Download PDF

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The Daewoo Lanos, identified by chassis code T100, is a compact vehicle produced starting in 1997. Available in sedan and hatchback body styles, it offered a choice between a 1.6L...

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Art.-Nr: 52639

Stichworte: 1997 3 HP 4 HP 5 HP 6 HP Car Daewoo Industrial Equipment & Tools Lanos Material Handling Transmissions Gearboxes Vehicle Parts & Accessories ZF

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Beschreibung

The Daewoo Lanos, identified by chassis code T100, is a compact vehicle produced starting in 1997. Available in sedan and hatchback body styles, it offered a choice between a 1.6L SOHC engine and a more powerful 2.0L DOHC engine. This model was developed on a platform shared with GM and Opel, reflecting a collaborative design approach. The Lanos was engineered as an affordable option in its market segment, emphasizing value and reliability for everyday use. This comprehensive service repair workshop manual provides detailed factory-level information for the 1997 Daewoo Lanos. It covers all major vehicle systems, including engine mechanicals, cooling, electrical, suspension, steering, brakes, driveline, HVAC, and body components. The manual includes step-by-step repair instructions, diagnostic procedures, and high-quality diagrams, making it an essential resource for do-it-yourselfers and professional mechanics alike. Its purpose is to facilitate the correct and efficient maintenance and repair of the vehicle, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Lanos

Year:

Chassis Code:

Codes

Engine Code 1:

A16DOHC (SOHC 1.6L)

Engine Code 2:

A20SED (DOHC 2.0L)

👋 Introduction

Market Position

Target Audience:

Do-it-yourselfers and experienced mechanics

Value Proposition:

Inexpensive way to keep the vehicle working properly, saving on labor costs.

Competitive Analysis

Availability:

Instant download, no shipping wait times.

Key Features

Instruction Style:

Easy-to-read text with top-quality diagrams and step-by-step instructions.

Completeness:

Covers every single detail on the machine, based on complete disassembly.

📋 Manual Details

Coverage Areas

Manual Title:

1997 Daewoo Lanos Service Repair Workshop Manual

Coverage Scope:

Comprehensive factory service and repair

Page Count

Estimated Page Count:

Extensive, covering all sections listed

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed coverage of SOHC and 2.0L DOHC engine mechanicals

Engine Systems:

Cooling, electrical, controls, and exhaust systems

Suspension Steering:

Front and rear suspension, wheel alignment, tires, wheels, and steering systems (including power steering)

Driveline Transmission:

Automatic and manual transaxle drive axles, clutches, and specific automatic transmission models (ZF 4 HP 14, AISIN 50-40LE)

Brakes:

Hydraulic brake systems, master cylinder, power booster, front/rear disc brakes, ABS/TCS, and parking brake

HVAC:

Heating, ventilation, and air conditioning systems (manual and automatic climate control)

Restraints Body:

Seat belts, Supplemental Inflatable Restraints (SIR), body wiring, lighting, horns, wipers, instrumentation, interior/exterior trim, glass, mirrors, and structural components

Procedures Included

Repair Procedures:

Step-by-step repair instructions for complete disassembly and reassembly of components

Diagnostic Procedures:

Diagnosis for suspension and other systems

Maintenance Procedures:

Implied through step-by-step instructions for correct and efficient job completion

Technical Depth

Depth:

Factory-level, covering detailed disassembly, repair, and diagnostics for all major vehicle systems.

Diagrams:

High-quality diagrams and exploded views

📊 Manual Specifications

File Format

File Type:

Compatibility:

All versions of Windows & Mac

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Software Requirements

PDF Reader:

Adobe PDF Reader required

Unzipping Tool:

WinZip or equivalent required

⚙️ Engine Specifications

Primary Engine

Engine Options:

1.6L SOHC (A16DOHC) and 2.0L DOHC (A20SED)

Performance

Power Output 1.6L Sohc:

Approx. 98-105 hp (specifics depend on market and exact tuning)

Torque Output 1.6L Sohc:

Approx. 130-135 Nm (specifics depend on market and exact tuning)

Power Output 2.0L DOHc:

Approx. 130-135 hp (specifics depend on market and exact tuning)

Torque Output 2.0L DOHc:

Approx. 170-180 Nm (specifics depend on market and exact tuning)

Fuel System

Fuel Injection:

Electronic Fuel Injection (EFI), likely multi-point

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Standard Transmission:

Five-Speed Manual Transaxle

Optional

Optional Transmission 1:

ZF 4 HP 14 Automatic Transaxle

Optional Transmission 2:

AISIN 50-40LE Automatic Transaxle

Features

Clutch Type:

Hydraulically actuated, single dry plate (for manual)

📐 Dimensions

Exterior

Body Styles:

Sedan, Hatchback (3-door and 5-door)

Wheelbase:

Approx. 2500 mm (100 inches)

Length:

Varies by body style, approx. 4200-4350 mm (165-171 inches)

Weights

Curb Weight:

Approx. 1050-1200 kg (2315-2645 lbs), depending on engine and body style.

🛡️ Safety Features

Ratings

Safety Standard Compliance:

Designed to meet 1997 safety standards of target markets.

Active Features

Available Antilock Brake System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Driver and passenger airbags (Supplemental Inflatable Restraints - SIR)

Seatbelts:

Three-point front seat belts with pre-tensioners, rear seat belts.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio with cassette player and speakers. Options for CD players may exist.

Dashboard Instruments:

Standard analog gauges for speedometer, tachometer, fuel level, and engine temperature. Warning lights for various systems.

Driver Assistance

Cruise Control:

Available Cruise Control System

Connectivity

Remote Keyless Entry:

Available Remote Keyless Entry and Anti-Theft System

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, refer to manual for specifics.

Timing Belt Replacement:

Crucial for SOHC and DOHC engines. Typically around 80,000-100,000 km (50,000-60,000 miles). Consult manual for precise interval and procedure.

Fluid Specifications

Engine Oil Type:

API SJ or SL, SAE 10W-30 or 10W-40 typically recommended. Specific viscosity may vary with climate. Refer to manual for exact specification.

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Consult manual for specific OAT/HOAT compatibility.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 75W-85 gear oil.

Transmission Fluid Automatic Zf4Hp14:

Dexron III or equivalent ATF (Automatic Transmission Fluid). Capacity ~6-7 liters for a complete drain and fill.

Transmission Fluid Automatic Aisin5040Le:

Dexron III or equivalent ATF (Automatic Transmission Fluid). Capacity ~6-7 liters for a complete drain and fill.

Brake Fluid:

DOT 3 or DOT 4, low-viscosity, non-silicone brake fluid.

Known Issues

Common Wear Items:

Timing belt tensioners, water pump, clutch components, suspension bushings, and wheel bearings are common wear items.

Electrical Quirks:

Minor electrical issues can arise with age, particularly related to grounds, switches, and wiring harnesses.

Engine Performance:

Some SOHC engines may experience minor oil consumption with high mileage; DOHC engines are generally more robust but require diligent maintenance.

📚 Vehicle History

Brand Heritage

Brand Origin:

Daewoo Motor Company, a South Korean manufacturer.

Model Evolution

Platform:

Developed on a platform shared with GM and Opel, indicating a collaborative design effort. Based on the GM T-body platform.

Production

Production Period:

Produced from 1997 to 2003 (as Daewoo Lanos), and later as Chevrolet Lanos and ZAZ Chance in various markets.

Manufacturing Locations:

Primarily South Korea, with production also occurring in Poland (FSO), Ukraine (ZAZ), and Romania (Rodae).

🏆 Awards & Recognition

Recognitions

Market Reception:

The Daewoo Lanos was a budget-friendly compact car, often positioned as an affordable alternative in its segment. Its reception varied by market.

Certifications

Emissions Standards:

Designed to meet the emissions standards of the respective country and year of manufacture.