Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing components, seals, gaskets
Engine Control System:
ECU, sensors (MAF, O2, TPS, CKP, CMP), actuators (injectors, ignition coils), fuel injection, ignition timing
Fuel Service:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank
Emission Control:
EGR system, PCV system, catalytic converter, evaporative emission control system (EVAP)
Intake Exhaust Cooling:
Intake manifold, throttle body, exhaust manifold, muffler, radiator, water pump, thermostat, cooling fan
Lube System:
Oil pump, oil filter, oil pan, lubrication passages
Ignition Starting Charging:
Spark plugs, ignition wires, distributor (if applicable), ignition module, starter motor, alternator, battery
Automatic Transmission:
Torque converter, valve body, clutch packs, bands, seals, fluid cooler, transmission control module (TCM)
Manual Transmission:
Clutch assembly, gearbox, shift mechanism, gear ratios, transmission fluid
Drivetrain:
Transfer case (if applicable), propeller shaft, drive shafts, CV joints, differential
Suspension:
MacPherson struts, coil springs, shock absorbers, control arms, ball joints, bushings, stabilizer bars
Wheels Tires:
Wheel bearings, tire pressure, wheel alignment, wheel balancing
Brake Control:
Brake master cylinder, brake booster, ABS control module, hydraulic lines
Brake Service:
Brake pads, brake rotors, brake calipers, brake drums, wheel cylinders, brake fluid
Parking Brake:
Parking brake mechanism, cables, adjustments
Steering:
Steering column, steering rack, power steering pump, steering fluid, tie rods
Air Conditioning:
Compressor, condenser, evaporator, refrigerant, HVAC controls, blower motor
Supplemental Restraint System:
Airbag system, SRS module, seat belt pretensioners, occupant sensors
Seat Belts:
Seat belt retractors, buckles, adjustments
Immobilizer:
Engine immobilizer system components and diagnostics
Cruise Control:
Cruise control module, actuators, switches
Wiper Washer:
Wiper motor, wiper arms, washer pump, washer fluid reservoir
Door Locks:
Door lock actuators, central locking system, keyless entry (if equipped)
Meter Audio Visual:
Instrument cluster, gauges, radio, speakers, antenna
Horn:
Horn operation, horn switch, horn relay
Glass Mirror:
Windshield, side glass, rear glass, mirrors (manual and power), seals
Instrument Panel:
Instrument cluster removal and installation, warning lights
Seats:
Seat removal and installation, seat adjustments, seat belts
Body Panels:
Hood, doors, fenders, trunk lid, bumpers, hinges, latches
Interior Trim:
Dashboard, door panels, headliner, carpet removal and installation
Exterior Trim:
Mouldings, grilles, badges, weatherstripping
Electrical System:
Wiring harness, fuses, relays, lighting (headlights, taillights, interior), battery, grounds
Multiplex Can Communication:
Diagnosis of multiplexed circuits and communication networks (if applicable for the year)
Preventative Maintenance:
Recommended service intervals, fluid checks and changes, filter replacements
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation
Diagnostics:
Testing procedures for sensors, actuators, and electronic modules
Specifications Data:
Torque values, clearances, fluid capacities, electrical specifications
Wiring Schematics:
Complete electrical diagrams for all vehicle systems
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Detail Level:
Factory High-Detailed
Illustrations Diagrams:
Extensive, clear, and detailed
Oil Change Interval:
Typically every 3,000-5,000 miles (refer to manual for specific engine/oil type)
Spark Plug Replacement:
Every 30,000-60,000 miles depending on plug type (e.g., platinum)
Timing Belt Replacement:
Crucial for V6 (KL-DE). Typically every 60,000-90,000 miles or 5-7 years. Critical to follow manual for interference engine design.
Transmission Fluid Change:
Every 30,000-50,000 miles (refer to manual for type and interval)
Engine Oil Type V6:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for exact specs)
Engine Oil Type I4:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for exact specs)
Coolant Type:
Ford Premium Engine Coolant (Gold Color) or equivalent ethylene glycol-based coolant
Power Steering Fluid:
Mercon ATF (Automatic Transmission Fluid) or equivalent
Issue 1:
Timing belt failure (on V6 engines if not replaced per schedule, leading to catastrophic engine damage).
Issue 2:
Oil leaks, especially from valve cover gaskets and rear main seals.
Issue 3:
ECS (Emission Control System) issues, particularly with EGR valves and O2 sensors.
Issue 4:
Power steering pump noise or leaks.
Issue 5:
Interior trim wear and tear, especially on seats and door panels.