Mitsubishi Eclipse Spyder 1997 Engines Overhaul Service Repair Manual

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Stichworte: 1997 Car Cars Eclipse Spyder Misc Mitsubishi

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Beschreibung

This manual covers the Eclipse Spyder, a sporty convertible produced for the 1997 model year. Known for its performance-oriented design and the availability of turbocharged engines and all-wheel drive, the Eclipse Spyder offered an engaging driving experience. This vehicle was manufactured in Normal, Illinois, as part of the second generation of the Eclipse line, sharing components with Chrysler vehicles. The 1997 model featured available powertrains including a 2.0L turbocharged inline-4 engine producing approximately 205-210 horsepower, and a 3.0L V6 engine generating around 165 horsepower, paired with either a 5-speed manual or 4-speed automatic transmission. Safety features included front airbags and available Anti-lock Braking System (ABS). This comprehensive service and repair manual, written in English, provides detailed guidance for the maintenance and repair of the 1997 Eclipse Spyder. It covers a wide range of mechanical and electrical systems, with a particular emphasis on complete engine rebuilds and overhauls for both the 2.0L turbocharged and 3.0L V6 engines. Within its approximately 600-800 pages, users will find step-by-step procedures for component replacement, diagnostic flowcharts for troubleshooting engine-related issues, and critical technical specifications. The manual is designed to assist professional automotive technicians and dedicated DIY mechanics in ensuring the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Eclipse Spyder

Year:

Product Type:

Service and Repair Manual

Codes

Chassis Codes:

👋 Introduction

Market Position

Target Audience:

Professional automotive technicians, DIY mechanics, and enthusiasts with a focus on engine repair and maintenance.

Competitive Analysis

Value Proposition:

Provides detailed, factory-level information specifically for engine overhauls, which is often the most critical and complex aspect of vehicle repair. Offers significant cost savings compared to dealership labor for engine work.

Key Features

Specialization:

Highly specialized for engine overhaul, offering depth beyond general repair manuals.

Diagrams Illustrations:

Expected to contain detailed exploded views, torque specifications, and repair diagrams.

📋 Manual Details

Coverage Areas

Engine Overhaul:

Complete engine rebuild and overhaul procedures for all variants.

Mechanical Systems:

Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Drivetrain.

Electrical Systems:

Basic electrical troubleshooting related to engine operation.

Page Count

Estimated Pages:

Approximately 600-800 pages (typical for this type of comprehensive manual).

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF), Printable

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, inspection, cleaning, repair, and reassembly for cylinder heads, blocks, crankshafts, pistons, connecting rods, camshafts, valvetrain, timing components.

Engine Performance:

Ignition timing, compression testing, cylinder leak-down testing, diagnostic procedures for performance issues.

Fuel And Emissions:

Fuel injection system diagnosis and repair, fuel pump testing, injector servicing, emission control system components and function.

Cooling And Lubrication:

Radiator, water pump, thermostat, fan clutch, oil pump, oil filter, oil pan, lubrication passages.

Procedures Included

Engine Rebuild:

Step-by-step instructions for complete engine disassembly, component replacement, torque specifications, and reassembly.

Troubleshooting:

Diagnostic flowcharts and common problem/solution guides for engine-related issues.

Component Replacement:

Instructions for replacing major and minor engine components like gaskets, seals, bearings, timing belts/chains, spark plugs, ignition coils.

Technical Depth

Depth:

Comprehensive, covering detailed internal engine repair, component specifications, tolerances, and diagnostic procedures for professional mechanics and advanced DIYers.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Yes (typical for professionally scanned or created digital manuals)

Print Quality

Printability:

High quality, designed for clear printing of diagrams and text.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Codes:

4G63 (2.0L Turbocharged I4), 6G72 (3.0L V6)

Displacement 2.0L:

1997 cc (121.9 cu in)

Configuration 2.0L:

Inline 4-cylinder, DOHC, turbocharged

Displacement 3.0L:

2972 cc (181.4 cu in)

Configuration 3.0L:

V-configuration 6-cylinder, SOHC

Performance

Horsepower 2.0L Turbo:

Approx. 205-210 hp @ 6000 rpm

Torque 2.0L Turbo:

Approx. 205 lb-ft @ 3000 rpm

Horsepower 3.0L V6:

Approx. 165 hp @ 5500 rpm

Torque 3.0L V6:

Approx. 185 lb-ft @ 4500 rpm

Fuel System

Type:

Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (SMPI)

Fuel Type:

Unleaded gasoline, premium unleaded recommended for turbo variants

Engine Internals

Bore Stroke 2.0L Turbo:

85.0 mm x 88.0 mm

Bore Stroke 3.0L V6:

91.1 mm x 76.0 mm

Compression Ratio 2.0L Turbo:

8.5:1

Compression Ratio 3.0L V6:

8.8:1

🔧 Transmission

Standard

Type All Wheel Drive:

5-speed manual (standard on AWD Turbo)

Type Front Wheel Drive:

5-speed manual (standard on FWD Turbo and V6 models)

Optional

Type Automatic:

4-speed automatic (optional on FWD Turbo and V6 models)

Features

All Wheel Drive System:

Advanced viscous coupling center differential with electronically controlled rear differential on AWD models.

Fluid Specifications

Manual Transmission Fluid:

API GL-4 SAE 75W-90

Automatic Transmission Fluid:

Diamond SP-III (or equivalent)

📐 Dimensions

Exterior

Length:

Approx. 177.0 inches (4495 mm)

Width:

Approx. 69.5 inches (1765 mm)

Height:

Approx. 51.0 inches (1295 mm)

Wheelbase:

Approx. 100.4 inches (2550 mm)

Weights

Curb Weight Turbo AWD:

Approx. 3350 lbs (1520 kg)

Curb Weight V6 FWD:

Approx. 3175 lbs (1440 kg)

🛡️ Safety Features

Ratings

NHTSA Driver Side Impact Rating 1997:

4-star

NHTSA Passenger Side Impact Rating 1997:

4-star

Active Features

Anti-lock Braking System (ABS) available on most models.

Passive Features

Airbags:

Driver and passenger front airbags.

Seat Belts:

3-point front and rear seat belts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player.

Climate Control:

Manual or optional automatic climate control systems.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

Diagnostic Ports:

OBD-II compliant, though early implementation may vary.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,750 miles or 3.75 months (severe conditions) or 7,500 miles or 7.5 months (normal conditions).

Timing Belt Replacement:

Every 60,000 miles or 4 years (for 4G63 engine, critical).

Spark Plug Replacement:

Approx. 30,000-60,000 miles depending on plug type.

Fluid Specifications

Engine Oil:

API SG, SF SAE 5W-30 or 10W-30 (refer to manual for exact recommendations based on temperature).

Coolant:

Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol based coolant with specific inhibitors) 50/50 mix with distilled water.

Brake Fluid:

DOT 3

Known Issues

4G63 Turbo:

Turbocharger failure, coolant leaks (especially intake manifold gaskets), oil blow-by, timing belt failure if not replaced on schedule.

3.0L V6:

Oil leaks from valve covers and rear main seal, coolant leaks, intake manifold gasket leaks.

Convertible Top:

Hydraulic system leaks, canvas wear, and actuator issues (though this manual focuses on engines).

Torque Specifications

Cylinder Head Bolts:

Refer to manual - typically a multi-stage torquing and angle tightening procedure.

Main Bearing Caps:

Refer to manual - critical for engine rebuild.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Founded in 1970, Mitsubishi Motors Corporation has a history of performance-oriented vehicles and rally racing heritage.

Model Evolution

Eclipse Spyder Generation:

Second Generation (1995-1999). The Spyder convertible variant was introduced for this generation, offering a sporty open-air experience.

Platform:

Shared platform with Dodge Avenger and Plymouth Breeze (Chrysler JA platform).

Production

Manufacturing Location:

Normal, Illinois, USA (Diamond-Star Motors plant, a joint venture with Chrysler).

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The turbocharged AWD Eclipse GSX was often lauded for its performance and handling, frequently appearing on enthusiast 'best of' lists.