Positioning:
A vital resource for Polaris ATV Explorer 500 owners and independent repair shops seeking professional-grade technical information for maintenance and repair.
Advantage:
Provides the same level of detail and accuracy as official dealership manuals, offering a cost-effective alternative for DIY repairs and troubleshooting.
Features:
Comprehensive coverage, searchable and bookmarked PDF, instant download delivery, and professional repair information.
Searchability:
Completely searchable text for quick information retrieval.
Bookmarking:
Fully bookmarked for easy navigation through sections.
Primary Coverage:
Polaris ATV Explorer 500 (1997 model year)
Supplementary Coverage:
Service information for 2001-2003 model years (specific details not provided)
Estimated Pages:
Not explicitly stated, but described as 'Complete Manuals in PDF format'
Type:
Factory Service and Repair Manual
Source:
Factory Original Equipment Manufacturer (OEM) data.
File Format:
PDF / WINRAR
Compatibility:
Windows (95/98/ME/XP/vista/7), Linux, MAC
Engine:
Top End, Lower End, Fuel System, Cooling Systems
Drivetrain:
Clutch/Drive Belt System, Transmission, Front Drive System
Electrical:
Electrical System, Wiring Diagrams
Suspension Steering:
Front Suspension and Steering, Rear Suspension
Wheels Tires:
Expected to cover wheel removal, installation, tire pressure recommendations, and potentially wheel bearing service.
Frame:
While not explicitly listed as a separate section, frame inspection and repair might be covered within 'General Information' or 'Body'.
Chassis Lubrication:
Points and types of lubricant for chassis lubrication (e.g., pivot points, bearings) will be detailed.
Diagnostics:
Troubleshooting
Maintenance:
Lubrication, Maintenance, Tune-Up
Repair:
Comprehensive repair procedures for all covered systems
Diagnostic Flowcharts:
The 'Troubleshooting' section will likely include diagnostic flowcharts to systematically identify problems and their causes.
Rebuilds:
Comprehensive instructions for engine component rebuilds (top end, lower end) and transmission overhauls.
Depth:
Factory-level detail, equivalent to dealer service manuals. Includes diagnostic flowcharts, component disassembly/assembly, specifications, and torque values.
Torque Specifications:
Crucial torque specifications for engine components, suspension fasteners, and wheel lug nuts will be provided.
Wiring Diagrams Detail:
Detailed wiring diagrams illustrating the entire electrical system for easy troubleshooting and repair.
Type:
Likely a 4-stroke, single-cylinder engine based on common ATV configurations of the era. Specific engine details like bore, stroke, displacement are not explicitly provided in the product description but would be covered within the manual.
Power Output:
Specific horsepower and torque figures are not provided in the product description but are expected to be detailed within the manual.
Carburetion:
Expected to cover carburetor type, specifications, cleaning, and adjustment. Specific carburetor model (e.g., Mikuni, Keihin) would be identified in the manual.
Fuel Delivery:
Details on the fuel pump (if applicable), fuel lines, and fuel filter maintenance.
Type:
Likely an automatic transmission with a Continuously Variable Transmission (CVT) system, common for ATVs of this period. The manual will detail clutch engagement, belt inspection, and transmission fluid service.
Options:
No optional transmissions are mentioned.
Features:
Coverage of drive belt maintenance, primary and secondary clutch inspection, and gearbox lubrication.
Length Width Height:
Specific dimensions are not provided in the product description but are typically found in the 'General Information' or 'Chassis' sections of a service manual.
Dry Weight:
Specific dry weight is not provided, but will be detailed in the manual's specifications.
Curb Weight:
Specific curb weight is not provided, but will be detailed in the manual's specifications.
Safety Standards:
No specific safety ratings or certifications are provided in the product description. However, the manual will detail safety precautions and procedures related to repairs.
Braking System:
The manual covers the braking system, implying detailed information on hydraulic components, brake pads, rotors, and adjustment procedures.
Roll Over Protection:
ATVs of this era typically lack advanced passive safety features like roll cages. Manual will detail safe operating procedures.
Features:
N/A (ATVs of this era typically do not feature infotainment systems.)
Features:
N/A (ATVs of this era typically do not feature electronic driver assistance systems beyond basic operational controls.)
Ignition:
Details on the ignition system, including components like the stator, CDI unit, and ignition coil, will be covered, along with testing procedures.
Lighting:
Information on headlights, taillights, and any auxiliary lighting systems, including bulb types and troubleshooting.
Routine Checks:
The manual will detail recommended intervals for checking fluid levels, tire pressure, drive belt condition, and general inspection. Specific mileages/hours are not in product description.
Drive Belt Inspection:
Recommended intervals for checking drive belt wear, cracks, and tension.
Engine Oil:
The manual will specify the required SAE viscosity grade (e.g., 10W-40, 20W-50) and API service classification for engine oil, along with the oil capacity. Likely a motorcycle-specific blend or a high-quality conventional oil.
Gearbox Oil:
Specifications for transmission and differential oil (if applicable) will be provided, including viscosity and type (e.g., GL-4, GL-5).
Coolant:
If liquid-cooled, the manual will specify the type of antifreeze and coolant mixture ratio required.
Brake Fluid:
Specification of the correct DOT fluid type for the hydraulic brake system.
Common Wear Items:
While not explicit in the product description, service manuals typically address common wear items such as drive belts, brake pads, suspension bushings, and carburetor jets due to age and usage.
Spark Plug:
The manual will provide specifications for the correct spark plug type, gap, and recommended replacement interval.
Air Filter:
Procedures for inspecting, cleaning, or replacing the air filter element will be included.
Heritage:
Polaris is a well-established American manufacturer with a long history in powersports, known for its innovation in ATVs and snowmobiles.
Explorer Line:
The Explorer line was part of Polaris's early ATV offerings, evolving to meet the needs of utility and recreational riders. The 1997 model represents a specific iteration of this development.
1997 Explorer 500 Positioning:
The 1997 Explorer 500 was positioned as a capable utility ATV, offering a balance of power and features for various terrains and tasks.
Manufacturing Location:
Polaris vehicles are typically manufactured in the United States. Specific location for the 1997 Explorer 500 is not detailed in the product description.
