Suzuki DR 200 SE 1997 Factory Service Repair Manual Pdf Download

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

15 people are viewing this right now

Typ: Motorcycle

Anbieter:

Art.-Nr: 50692

Stichworte: 1997 DR 200 SE DR Series Motorcycle Motorcycles Suzuki

Produktvarianten

Beschreibung

The 1997 Suzuki DR200SE is a versatile dual-sport motorcycle, engineered for both trail riding and light off-roading, as well as everyday commuting. Renowned for its lightweight design, user-friendly operation, and dependable performance, this model represents a commitment to creating accessible and reliable motorcycles. Its robust four-stroke, single-cylinder engine, coupled with a 5-speed manual transmission, provides a balanced power delivery suitable for a wide range of riding conditions. The DR200SE's solid construction and practical features make it an enduring choice for riders seeking adventure and utility. This service repair manual offers comprehensive guidance for the maintenance, repair, and troubleshooting of your 1997 Suzuki DR200SE. It covers essential areas including general information, periodic maintenance schedules, detailed procedures for the engine, fuel and lubrication systems, chassis components, and the electrical system. Additionally, the manual provides emission control information and in-depth technical specifications. Whether you are a seasoned technician or an owner dedicated to preserving your motorcycle's optimal condition, this manual serves as an invaluable resource for ensuring its longevity and peak performance.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

DR200SE

Year:

Vehicle Type:

Dual-sport Motorcycle

👋 Introduction

Market Position

Market Position:

Entry-level to mid-range dual-sport motorcycle, popular for trail riding, light off-roading, and commuting.

Key Features

Key Features:

Lightweight, user-friendly, reliable, and versatile for various riding conditions.

Manual Purpose

Manual Purpose:

To provide comprehensive instructions for the repair, maintenance, and troubleshooting of the 1997 Suzuki DR200SE by dealership technicians and owners.

📋 Manual Details

Coverage

Coverage Areas:

• General Information

• Periodic Maintenance

• Engine

• Fuel and Lubrication System

• Chassis

• Electrical System

• Servicing Information

• Emission Control Information

Format

Format:

Compatibility:

All Versions of Windows & Mac

Features:

Zoom In/Out

Requirements:

Adobe PDF Reader & WinZip

Language

Language:

English

Manual Type:

Factory Service Repair Manual

📖 Manual Coverage

Systems

Systems Covered:

• Engine Mechanical

• Fuel System (Carburetor)

• Lubrication System

• Ignition System

• Starting System

• Charging System

• Exhaust System

• Cooling System (if applicable, though DR200SE is air-cooled)

• Transmission System

• Clutch System

• Brake System (Front and Rear)

• Suspension System (Front Fork, Rear Shock)

• Steering System

• Wheel and Tire Assembly

• Frame and Bodywork

• Electrical Components (Wiring Diagrams, Lights, Switches)

• Emission Control Systems

Procedures

Procedures Included:

• General Maintenance Checks

• Oil Change and Filter Replacement

• Spark Plug Replacement

• Air Filter Cleaning/Replacement

• Carburetor Adjustment and Cleaning

• Valve Clearance Adjustment

• Engine Disassembly and Reassembly

• Clutch Inspection and Adjustment

• Transmission Gearbox Inspection

• Brake Pad Replacement

• Brake Bleeding

• Fork Seal Replacement

• Shock Absorber Adjustment/Replacement

• Chain Adjustment and Lubrication

• Wheel Bearing Service

• Troubleshooting Common Problems

• Electrical System Diagnostics

• Wiring Harness Repair

• Torque Specifications for Critical Fasteners

• Fluid Capacities and Specifications

• Emission Control System Servicing

Depth

Technical Depth:

Comprehensive (from basic maintenance to complete engine rebuild and electrical diagnostics)

📊 Manual Specifications

File Properties

File Format:

Searchability:

Likely text-searchable (common for professionally created PDFs)

Physical Attributes

Print Quality:

High (as it's a factory manual clone, expects clear diagrams and text)

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, Single-cylinder, SOHC, 2-valve

Displacement:

199 cc (Cubic Centimeters)

Bore X Stroke:

66.0 mm x 57.7 mm (2.60 in x 2.27 in)

Compression Ratio:

9.4:1

Cooling System:

Air-cooled

Performance

Horsepower:

Approximately 15-17 HP (This is an estimate as exact figures can vary by region and testing method for this model year.)

Torque:

Approximately 11-13 lb-ft (Estimate)

Fuel System

Fuel Delivery:

Carburetor

Carburetor Model:

Mikuni VM26SS (typical for this model)

Fuel Type:

Unleaded gasoline

Lubrication

Lubrication Type:

Wet sump

Oil Capacity With Filter Change:

Approximately 1.2 Liters (1.3 US qt)

Recommended Oil Viscosity:

SAE 10W-40

Recommended Oil Specification:

API SG or higher, JASO MA

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Spark Plug Type:

NGK D8EA or equivalent

Spark Plug Gap:

0.6 - 0.7 mm (0.024 - 0.028 in)

🔧 Transmission

Gearbox

Transmission Type:

5-speed manual

Clutch Type:

Wet, multi-plate

Final Drive:

Chain drive

Transmission Oil Type:

Gear oil, SAE 80W-90 API GL-4 or equivalent

Transmission Oil Capacity:

Approximately 0.7 Liters (0.7 US qt)

📐 Dimensions

Exterior

Length:

2055 mm (80.9 in)

Width:

805 mm (31.7 in)

Height:

1135 mm (44.7 in)

Wheelbase:

1375 mm (54.1 in)

Ground Clearance:

250 mm (9.8 in)

Seat Height:

820 mm (32.3 in)

Weights

Dry Weight:

113 kg (249 lbs)

Curb Weight:

Approximately 120-125 kg (265-275 lbs)

Fuel Capacity

Fuel Tank Capacity:

7.2 Liters (1.9 US gal)

🛡️ Safety Features

Braking

Front Brake:

Disc brake

Rear Brake:

Drum brake

Wheels Tires

Front Tire Size:

80/90-21 48P

Rear Tire Size:

100/90-18 56P

Wheel Type:

Spoked wheels

💡 Technology Features

Infotainment

Infotainment System:

Not applicable (basic motorcycle instrumentation: speedometer, odometer, neutral indicator, turn signal indicators)

Driver Assistance

Driver Assistance Systems:

Not applicable

Lighting

Headlight Type:

Halogen

Taillight Type:

Incandescent

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 3,000 km (1,800 miles) or 6 months

Oil Filter Replacement Interval:

Every 6,000 km (3,600 miles) or 12 months

Air Filter Cleaning Interval:

Every 1,000 km (600 miles) or 6 months (more frequently in dusty conditions)

Spark Plug Inspection Interval:

Every 3,000 km (1,800 miles)

Valve Clearance Check Interval:

Every 6,000 km (3,600 miles) or 12 months

Chain Lubrication Interval:

Every 500 km (300 miles) or as needed

Chain Adjustment Interval:

Every 1,000 km (600 miles)

Fluid Specifications

Engine Oil Specification:

SAE 10W-40 API SG or higher, JASO MA

Transmission Oil Specification:

SAE 80W-90 API GL-4

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Known Issues:

Common issues can include carburetor performance degradation over time (requiring cleaning/rebuilding), normal wear and tear on suspension components, chain and sprocket wear, and potential electrical switch or lighting issues common on older motorcycles.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Suzuki has a long and established history in motorcycle manufacturing, known for its performance, reliability, and innovation across various categories including off-road, sportbikes, and cruisers.

Model Evolution

Model Evolution:

The DR-Z line, including the DR200SE, evolved from earlier Suzuki dual-sport models, offering a more accessible and user-friendly option for recreational riders. The SE designation typically indicates specific trim or features for that model year.

Production

Production Period:

The DR200SE was produced for several years, with the 1997 model being part of its core production run.