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Mitsubishi RVR 1998-2003 Factory Service Repair Manual

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The Mitsubishi RVR, a versatile compact SUV, was produced for the second generation between 1997 and 2003. Known for its practical design and adaptable performance, the RVR offered a compelling...
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Mitsubishi RVR 1998-2003 Factory Service Repair ManualMitsubishi RVR 1998-2003 Factory Service Repair ManualMitsubishi RVR 1998-2003 Factory Service Repair ManualMitsubishi RVR 1998-2003 Factory Service Repair Manual
The Mitsubishi RVR, a versatile compact SUV, was produced for the second generation between 1997 and 2003. Known for its practical design and adaptable performance, the RVR offered a compelling option in its segment, catering to a wide range of consumer needs. This generation of the RVR featured a range of engine options, including the 4G9x and 4G6x series, with power outputs typically ranging from approximately 120 to over 200 horsepower for turbocharged variants. Available in both Front-Wheel Drive (FWD) and Electronically Controlled All-Wheel Drive (4WD/AWD) configurations, the RVR provided a capable driving experience for everyday use and light adventures. This comprehensive factory service repair manual provides detailed instructions and specifications for the Mitsubishi RVR models from 1998 to 2003. Covering all styles, this English-language manual is designed for owners and technicians, offering guidance on general maintenance, periodic lubrication, and in-depth repair and rebuild procedures. It includes extensive information on the engine, transmission, brakes, electrical systems, suspension, steering, cooling, fuel, emission, HVAC, chassis, body, and restraint systems. With hundreds of pages of content, complete factory information, and numerous illustrations and diagrams, this manual serves as an indispensable resource for maintaining and repairing your RVR, enabling DIY enthusiasts to save on labor costs.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
RVR
Generation:
Second Generation (1997-2002/2003)
Product Name:
Mitsubishi RVR 1998-2003 Factory Service Repair Manual PDF Download
👋 Introduction
Market Position
Target Audience:
Mitsubishi RVR owners, DIY mechanics, professional technicians
Competitive Analysis
Value Proposition:
Save $50-$60 per hour on shop labor costs by performing servicing yourself.
Key Features
Authenticity:
Actual Genuine Repair Service Factory Manuals, NOT 3rd party manuals.
Comprehensiveness:
COMPLETE official full factory service repair manual, Covers everything you will ever need.
User Friendliness
Ease Of Use:
Easy to use, No need to be skilled with a computer, Easy to find information via search function.
📋 Manual Details
Coverage Areas
Covered Years:
1998, 1999, 2000, 2001, 2002, 2003
Covered Styles:
All styles covered
Page Count
Estimated Page Count:
Hundreds of pages (printable)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine Service / Repair, Engine Control System
Transmission:
Transmission Service / Repair, Differential / Drive, Axle
Brakes:
Brake System
Electrical:
Wiring Diagram, Electrical System
Suspension Steering:
Suspension, Steering
Cooling Fuel Emission:
Cooling System, Fuel Injection / Fuel System, Emission System
HVAC:
Heater/ Air Conditioner
Chassis Body:
Chassis / Body, Interior
Safety Restraint:
Restraint System
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Troubleshooting:
Troubleshooting, Advanced troubleshooting guide
Repair Rebuild:
Step-by-step repair procedures, Rebuild procedures, Refurbish procedures, Restore procedures
Technical Depth
Depth:
Complete official factory information, Professional technician level
Documentation Quality
Illustrations Diagrams:
All necessary illustrations, diagrams and photos
Instruction Format:
Numbered instructions, Detailed substeps, Notes, cautions and warnings
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without any restriction, Print individual pages or entire manual
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Delivery Method
Delivery:
Download link on checkout page
Software Requirements
Reader:
Adobe PDF Reader
Compatibility
Operating Systems:
All PC based Windows operating systems and Mac
Storage
Storage Options:
Saves to hard drive, Can be burned to CD-ROM
⚙️ Engine Specifications
Primary Engine
Engine Options Likely:
4G9x series (e.g., 4G93 SOHC/DOHC, 4G94 SOHC) and 4G6x series (e.g., 4G63 DOHC) engines were common in this generation. Specific engines vary by market and trim.
Performance
Typical Hp Range:
Approx. 120 hp - 150 hp for naturally aspirated engines, up to 200+ hp for turbo variants (e.g., RVR Sport Gear).
Typical Torque Range:
Approx. 150 Nm - 200 Nm for naturally aspirated engines, higher for turbo variants.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Type:
Water-cooled
Ignition System
Ignition Type:
Electronic Ignition (Distributorless Ignition System - DIS, or distributor-based)
🔧 Transmission
Standard
Standard Transmission Likely:
4-speed Automatic Transmission (4AT)
Optional
Optional Transmission Likely:
5-speed Manual Transmission (5MT)
Features
Drive Type:
Front-Wheel Drive (FWD) or Electronically Controlled All-Wheel Drive (4WD/AWD)
Fluid Specifications
Automatic Transmission Fluid:
Refer to manual for specific ATF type (likely Diaqueen ATF SP-II or equivalent)
Manual Transmission Fluid:
Refer to manual for specific MTF type (e.g., API GL-4, SAE 75W-90)
📐 Dimensions
Exterior
Body Styles:
Compact SUV/Crossover, often a 5-door configuration.
Weights
Curb Weight:
Varies by configuration, typically ranging from 1300 kg to 1500 kg.
Gross Vehicle Weight Rating:
Refer to vehicle specific data plate, typically around 1800-2000 kg.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for this specific model year range from readily available public databases, but safety features evolved through the era.
Active Features
Active Safety Likely:
Anti-lock Braking System (ABS) available on some trims.
Passive Features
Passive Safety Likely:
Driver and Passenger Airbags, Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment Features Likely:
Aftermarket or factory radio with AM/FM, Cassette Player, and CD Player on higher trims. Basic climate controls.
Driver Assistance
Driver Assistance Features Likely:
Limited by era; ABS on some models. Cruise control available on many trims.
Connectivity
Connectivity Features Likely:
N/A for this era's standard offerings. Pre-wiring for optional accessories might be present.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions.
Air Filter Replacement:
Refer to manual, typically every 20,000-40,000 km (12,000-24,000 miles).
Spark Plug Replacement:
Refer to manual, intervals vary based on spark plug type (e.g., copper vs. platinum/iridium).
Timing Belt Replacement:
Refer to manual for specific engine, typically 90,000-100,000 km (54,000-60,000 miles) for interference engines.
Fluid Specifications
Engine Oil Type:
Refer to manual, typically API SG/SH/SJ or higher, viscosity grade like 5W-30, 10W-30, or 10W-40 depending on climate.
Coolant Type:
Refer to manual, likely ethylene glycol based coolant (e.g., Mitsubishi Diaqueen Super Long Life Coolant - SLLC).
Brake Fluid Type:
Refer to manual, typically DOT 3 or DOT 4.
Known Issues
Common Complaints:
Varies by engine and transmission; potential for transmission control module (TCM) issues in automatics, wear on suspension components, and occasional electrical gremlins. Turbo models may have turbocharger-related maintenance needs.
Maintenance Tips:
Regularly check and replace fluids, belts, and filters. Pay attention to any unusual noises from the engine, transmission, or suspension.
📚 Vehicle History
Brand Heritage
Brand:
Mitsubishi Motors Corporation
Model Evolution
First Generation:
Introduced in 1990 (as the Mitsubishi Space Runner/Runner), later evolving into the RVR/Sport Runner/Nimbus in various markets. Known for its compact MPV/SUV crossover styling.
Second Generation:
Launched in 1997/1998, the RVR continued its compact SUV/crossover lineage, offering improved styling, technology, and powertrain options. This generation is what the manual covers.
Production
Production Period:
1997-2002/2003 (for the second generation covered by the manual).
Manufacturing Locations:
Primarily Japan, with potential assembly in other regions depending on market.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
N/A specifically documented awards for the RVR of this generation, but Mitsubishi vehicles of the era were generally well-regarded for value and practicality in their respective segments.
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