Vehicle Segment:
Light Commercial Vehicle (LCV) / Compact Pickup Truck
Key Competitors:
Toyota Hilux, Mitsubishi Triton, Nissan Navara, Holden Rodeo, Isuzu D-MAX (depending on market and specific era)
Manual Benefits:
Empowers owners for DIY repairs, cost savings on labor, deepens understanding of vehicle mechanics, instant download convenience.
Guarantee:
Guaranteed excellent quality and customer service.
Coverage Years:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Estimated Pages:
Hundreds of pages (specific count not provided, but indicative of comprehensive coverage)
Type:
Workshop Service Repair Manual
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system
Transmission Drivetrain:
Manual transmission, automatic transmission, clutch, driveshafts, differentials
Chassis Suspension:
Front suspension, rear suspension, steering system, braking system (ABS included), wheels and tires
Electrical Electronics:
Battery, charging system, starting system, lighting, instruments and indicators, body electrical, engine control module (ECM) and related systems, wiring diagrams
Body Interior:
Body panels, doors, windows, interior trim, seats, HVAC system, security system
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication
Diagnostics Troubleshooting:
Symptom-based troubleshooting, diagnostic trouble codes (DTCs), component testing, wiring harness diagnostics
Repair Replacement:
Engine overhaul, transmission rebuild/replacement, brake component replacement, suspension component repair, electrical component repair, body panel repair
Installation Adjustment:
Component installation (e.g., aftermarket parts), alignment procedures, clutch adjustment
Depth Of Coverage:
Comprehensive from basic maintenance (oil change) to advanced repair (transmission swap), including detailed procedures and specifications.
Engine Options Common:
2.5L 4-cylinder Diesel (WL-T), 2.6L 4-cylinder Petrol (G6E), 3.0L V6 Petrol (Not common across all markets/years within this range)
2.5L Diesel (Wl-T) Approximate Power:
74 kW (approx. 99 hp) @ 3600 rpm
2.5L Diesel (Wl-T) Approximate Torque:
205 Nm (approx. 151 lb-ft) @ 2000 rpm
2.6L Petrol (G6E) Approximate Power:
84 kW (approx. 113 hp) @ 4600 rpm
2.6L Petrol (G6E) Approximate Torque:
192 Nm (approx. 142 lb-ft) @ 2600 rpm
2.5L Diesel Fuel System:
Indirect injection, Turbocharged, Intercooled (WL-T)
2.6L Petrol Fuel System:
Electronic Fuel Injection (EFI)
Mazda Wl-T Engine:
Commonly used in Courier/Ranger, known for durability.
Body Styles:
Single Cab, Freestyle Cab (Extended Cab), Double Cab
Wheelbase Typical:
Approx. 2950 mm to 3200 mm (depending on cab and configuration)
Bed Lengths Typical:
Approx. 1.5m to 1.8m (depending on cab and configuration)
Gross Vehicle Weight Rating Gvwr:
Varies by model, typically 2500kg to 3000kg
Crash Test Ratings:
Varies by market and specific test conducted. Historically, this generation of LCVs had less standardized testing than passenger cars.
Braking System:
Front disc brakes, rear drum brakes. ABS (Anti-lock Braking System) available as an option or on higher trims.
Airbags:
Driver airbag standard on many models, passenger airbag optional or standard on higher trims.
Seatbelts:
Three-point seatbelts for front occupants, lap belts for rear (depending on cab type).
Engine Oil Change:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type.
Fuel Filter Replacement:
Diesel: Approx. 20,000-40,000 km. Petrol: Varies.
Transmission Fluid Change:
Manual: Inspect periodically. Automatic: Typically every 40,000-80,000 km.
Engine Oil Specification Diesel:
API CF or higher, SAE 15W-40 or 10W-30 recommended for WL-T.
Engine Oil Specification Petrol:
API SG/SH or higher, SAE 10W-30 or 10W-40 recommended for G6E.
Coolant Specification:
Ethylene glycol based antifreeze/coolant. Consult manual for specific type and mixture ratio.
Brake Fluid Specification:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron III or equivalent.
Diesel Engine Common:
Turbocharger issues (sealing rings, wastegate), injector pump wear, glow plug failure.
Petrol Engine Common:
Occasional ignition coil or spark plug issues, intake manifold leaks.
Chassis General:
Rusting on chassis and bodywork in humid/coastal climates, suspension component wear (bushings, ball joints), exhaust system corrosion.
Electrical General:
Corrosion on wiring connectors, aging starter motors and alternators, interior light failures.
Ford Light Commercial:
Ford has a long-standing history of producing robust and capable light commercial vehicles globally.
Courier Ranger Lineage:
The Courier was Ford's compact pickup globally, and in many markets, it was rebranded or shared platforms with the Ranger nameplate (especially in later years of this generation). This generation shared its platform significantly with the Mazda B-Series/BT-50.
Manufacturing Locations:
Produced in various Ford and Mazda assembly plants worldwide, including Australia, Thailand, Brazil, South Africa, and Indonesia.
Segment Popularity:
Consistently a strong performer in the light commercial vehicle segment in markets like Australia, South Africa, and South America due to its ruggedness and payload capacity.
Reliability Perception:
Generally considered reliable, particularly the diesel variants, with many units achieving high mileage with proper maintenance.
Emission Standards:
Compliant with prevailing emission standards of the era, varying by market (e.g., ADR in Australia, Euro standards in Europe).
