Segment:
Compact Crossover SUV (early generation)
Target Audience:
Families and individuals seeking a versatile, capable, and affordable SUV.
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Jeep Cherokee (XJ).
Platform Sharing:
Built on a ladder frame chassis, sharing its underpinnings with compact SUVs like the Chevrolet Tracker and Suzuki Vitara, offering robust construction.
Powertrain Options:
Primarily offered with V6 engines, distinguishing it from many smaller four-cylinder competitors in its class.
Utility:
Designed for practical utility with ample cargo space and available all-wheel drive, suitable for light off-roading and varied weather conditions.
Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Models Covered:
All Models, All Engines, All Trim Levels, All Transmission Types
Estimated Page Count:
Likely over 1000 pages (typical for comprehensive workshop manuals of this era)
Type:
Workshop Repair Service Manual
Engine:
Engine Service/Repair, Engine Control System, Fuel Injection/Fuel System, Cooling System, Emission System
Drivetrain:
Transmission Service/Repair (all types), Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Chassis/Body
Electrical:
Electrical System, Wiring Diagram, Engine Control System
Comfort And Convenience:
Heater/Air Conditioning, Interior
Safety And Restraint:
Restraint System
Maintenance:
General Maintenance, Periodic Lubrication, Maintenance Schedules
Repair And Rebuild:
Detailed substeps, repair procedure information, disassembly, assembly, cleaning, reinstalling procedures
Diagnostics And Troubleshooting:
Troubleshooting, electrical service procedures, diagnostic information
Depth:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and repair, as used by professional technicians.
Configuration:
2.5L V6 (2493cc)
Valvetrain:
24-valve DOHC (Dual Overhead Camshafts)
Bore X Stroke:
81.0 mm x 82.5 mm
Horsepower:
155 hp @ 6500 rpm (approximate for early models)
Torque:
160 lb-ft @ 3500 rpm (approximate for early models)
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Oil Type:
API SG or higher, SAE 5W-30 recommended (refer to manual for specific viscosity in various temperatures)
Engine Oil Capacity:
Approx. 5.1 US quarts (4.8 liters) with filter change
Transmission Type:
4-speed Automatic Transmission
Transmission Type:
5-speed Manual Transmission (less common)
Drivetrain Options:
Available in Rear-Wheel Drive (RWD) and All-Wheel Drive (AWD).
Automatic Transmission Fluid:
Dexron-III (or equivalent) Automatic Transmission Fluid (ATF)
Automatic Transmission Capacity:
Approx. 8.1 US quarts (7.7 liters) for refill
Length:
Approx. 177.4 inches (4506 mm)
Width:
Approx. 66.5 inches (1689 mm)
Height:
Approx. 66.9 inches (1700 mm)
Wheelbase:
Approx. 104.3 inches (2650 mm)
Curb Weight:
Approx. 3,570 lbs (1620 kg) for AWD models
Gross Vehicle Weight Rating Gvwr:
Approx. 4,700 lbs (2132 kg)
Cargo Volume Behind Second Row:
Approx. 37.2 cubic feet (1053 liters)
Cargo Volume With Second Row Folded:
Approx. 73.0 cubic feet (2067 liters)
NHTSA Frontal Impact Driver:
Not extensively rated for this period or specific model, general safety features applied.
NHTSA Frontal Impact Passenger:
Not extensively rated for this period or specific model, general safety features applied.
ABS:
Available Anti-lock Braking System (ABS) on some trims/models.
Traction Control:
Traction Control System (TCS) may be available on certain AWD models.
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point seatbelts for all occupants, pre-tensioners for front seats.
Rollover Protection:
Reinforced body structure, but susceptible to rollovers due to higher center of gravity (typical for SUVs of this era).
Audio System:
Standard AM/FM/Cassette or CD player with 4-6 speakers. Upgrades to aftermarket head units are common.
Display:
Basic digital or analog displays for climate control and audio.
Cruise Control:
Standard on most models, enhancing highway driving comfort.
Auxiliary Input:
Not typically equipped with factory auxiliary or USB inputs; aftermarket solutions required.
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions. Consult manual for specifics.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) for standard plugs; potentially longer for iridium/platinum plugs if equipped.
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 2 years.
Power Steering Fluid:
Dexron-III (or equivalent) ATF or specific power steering fluid, check manual.
Brake Fluid:
DOT 3 or DOT 4.
Differential Fluid Front:
API GL-5, SAE 80W-90 (for AWD models).
Differential Fluid Rear:
API GL-5, SAE 80W-90 (for AWD models).
Transfer Case Fluid:
API GL-4, SAE 75W-90 (for AWD models).
Engine Vibration:
Some V6 engines may experience minor vibrations, often related to mounts or accessory belts.
Transmission Shifting:
Occasional rough shifting or delayed engagement can occur, often requiring fluid and filter service or internal inspection.
Suspension Wear:
Components like ball joints, tie rod ends, and bushings are prone to wear, especially with higher mileage or rough road use.
Exhaust Manifold Leaks:
Exhaust manifold gaskets can fail, leading to exhaust leaks and a noticeable ticking sound.
Cooling System:
Radiator hoses and thermostat can degrade over time, leading to potential overheating issues.
Suzuki SUV Legacy:
Suzuki has a long history of producing capable and compact off-road vehicles and SUVs, including the Samurai and Sidekick/Vitara lines.
Xl7 Introduction:
The XL7 was introduced as Suzuki's larger, more family-oriented SUV option, bridging the gap between the smaller Vitara and larger SUVs from other manufacturers. It aimed to provide more interior space and comfort.
Manufacturing Location:
Primarily manufactured in Japan and exported globally, with some versions also assembled in North America through partnerships.
Production Period:
First Generation: 1998-2005 (with 2006 often representing the final model year of this generation, sometimes carrying over designs from the previous year).
