1998 Arctic CAT EXT 600 TOURING Snowmobile Service Repair Manual

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This manual covers the 1998 Arctic Cat EXT 600 Touring snowmobile, a model renowned for its blend of comfort and performance, designed for extended trail riding and two-up excursions. Arctic...

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Typ: Snowmobile

Anbieter:

Art.-Nr: 92393

Stichworte: 1998 Arctic Cat EXT 600 TOURING EXT Models Powersports Snowmobile Snowmobiles

Produktvarianten

Beschreibung

This manual covers the 1998 Arctic Cat EXT 600 Touring snowmobile, a model renowned for its blend of comfort and performance, designed for extended trail riding and two-up excursions. Arctic Cat's legacy of producing robust and innovative snowmobiles is evident in this machine, which features a liquid-cooled, 600cc parallel twin engine, a Continuously Variable Transmission (CVT) system, and a focus on rider comfort and stability. The EXT 600 Touring represents a significant offering from the late 1990s, a period of advancement in snowmobile engineering, providing a reliable and capable platform for winter adventures. This comprehensive Service Repair Manual, originally published by Arctic Cat, is designed to provide detailed instructions for maintenance, repair, and troubleshooting. It covers all major systems, including the engine, fuel system, chassis, electrical components, and powertrain. With step-by-step procedures, troubleshooting guides, wiring diagrams, and exploded views, this manual is an essential resource for dealership technicians, certified repair professionals, and owners seeking to maintain their 1998 Arctic Cat EXT 600 Touring snowmobile. Its content ensures accurate servicing, cost savings, and optimal performance for the vehicle.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

EXT 600 Touring

Year:

Vehicle Type:

Snowmobile

Codes

Engine Code Primary:

Trim Level:

Touring

👋 Introduction

Market Position

Purpose:

Designed for dealership technicians and certified repairmen, this manual provides the manufacturer's intended procedures for servicing the 1998 Arctic Cat EXT 600 Touring snowmobile, enabling owners to perform maintenance and repairs themselves.

Competitive Analysis

Value Proposition:

Offers significant cost savings on upkeep and operation by empowering users with expert-level repair knowledge and procedures, directly from the manufacturer.

Key Features

Content Origin:

Originally written and published by Arctic Cat, ensuring accuracy and adherence to factory specifications.

Approach:

Based on hands-on complete teardowns of the specific snowmobile model and year, providing practical and detailed instructions.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive maintenance and repair for the 1998 Arctic Cat EXT 600 Touring Snowmobile

Secondary Coverage:

Troubleshooting, diagnostics, tuning, adjustments, and component-level servicing

Page Count

Estimated Pages:

Refer to product listing for exact page count, typically 300-500 pages for such comprehensive manuals.

Manual Type

Type:

Service Repair Manual

Publication Source:

Manufacturer (Arctic Cat)

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine removal, disassembly, inspection, assembly, and installation. Includes top and bottom end, recoil starter, flywheel magneto, oil pump, and primary sheave.

Fuel System:

Carburetor removal, disassembly, inspection, assembly, installation, tuning, and adjustment. Includes troubleshooting, fuel injection system (if applicable to specific sub-models, though the description primarily mentions carburetors), intake, and related adjustments.

Chassis:

Steering system assembly and adjustment, skis inspection and assembly, oil tank, and fuel tank servicing.

Electrical:

Ignition system diagnostics and troubleshooting, ignition timing, spark gap testing, ignition coil and spark plug servicing, CDI unit, lighting system, headlight adjustment, lighting coil tests, voltage regulator, charging system, silicon rectifier checking, electric starting system, starter motor, starter relay switch, and battery.

Power Train:

Sheave alignment, clutch tuning and settings, V-belt removal and inspection, primary and secondary sheave disassembly and assembly, chain case servicing, brake system overhaul, slide rail suspension maintenance, and drive track adjustments.

Suspension:

Slide rail suspension removal, inspection, adjustment, and installation procedures.

Brake:

Complete brake system overhaul including disassembly, inspection, assembly, and adjustment.

Procedures Included

Maintenance:

Pre-season preparation, periodic maintenance, tune-ups, high altitude tuning, and general maintenance procedures.

Repair:

Detailed step-by-step repair procedures for all covered systems, including complete teardowns and reassembly instructions.

Troubleshooting:

Extensive troubleshooting guides for common issues across all major vehicle systems.

Tuning And Adjustment:

Carburetor tuning (low speed, mid-range, high speed), starter cable, throttle cable, and oil pump cable adjustments, clutch settings, and brake adjustments.

Pre Season Preparation:

Detailed guide on preparing the snowmobile for seasonal use, ensuring all systems are functional and safe.

Terms And Identification:

Includes sections on machine identification, standard automotive terms, and stage definitions for clarity.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance and adjustments to in-depth engine rebuilds and electrical system diagnostics.

Visuals:

Includes a wealth of illustrations, diagrams, schematics, and pictures to facilitate understanding and execution of repair tasks.

Technical Information

Specifications Section:

Includes a dedicated section for specifications, likely covering engine tuning data, torque values, fluid capacities, and electrical system parameters.

Wiring Diagrams:

Provides comprehensive wiring diagrams and wire/cable routing diagrams essential for electrical troubleshooting and repairs.

Exploded Diagrams:

Features exploded diagrams of various assemblies, aiding in parts identification and correct reassembly procedures.

Special Tools:

Lists specific special tools required for various maintenance and repair tasks, enabling users to acquire or fabricate necessary equipment.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Full Printable

Zoom Functionality:

Binding Type

Binding Type:

Digital (Downloadable PDF)

Paper Type

Paper Type:

N/A (Digital File)

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Delivery

Delivery Method:

Instant Download

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 2-stroke, parallel twin (assumed based on '600' designation common for this era of Arctic Cat twin-cylinder engines)

Engine Displacement:

Approximately 593cc (common for Arctic Cat 600 engines of this period)

Bore X Stroke:

Specific bore and stroke dimensions for the 600cc engine would be detailed in the manual.

Performance

Horsepower:

Typically in the range of 90-110 HP for a 600cc engine of this era and type, specific figures would be in the manual.

Torque:

Specific torque figures would be detailed in the manual.

Fuel System

Fuel Delivery:

Carbureted (likely Mikuni VM series twin carburetors based on historical data for this model).

Oil Delivery:

Oil injection system (as indicated by 'Oil Pump Cable Adjustment' in manual coverage).

Carburetor Model:

Likely dual Mikuni VM34 or similar, with detailed tuning data provided in the manual.

Technical Details

Cooling System:

Liquid-cooled

Ignition System:

CDI (Capacitor Discharge Ignition)

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) with Arctic Cat's Arctic (AP) drive and roller clutch systems.

Components:

Primary sheave (drive clutch) and secondary sheave (driven clutch), V-belt, chain case.

Features

Clutch Tuning:

Detailed procedures for clutch engagement and shift RPM adjustments, primary sheave disassembly/assembly, and secondary sheave inspection/assembly.

Chain Case:

Servicing procedures for chain case disassembly, inspection, gearing, and assembly.

📐 Dimensions

Exterior

Track Length:

Typically 121" or 136" for touring models of this era, specific measurement in manual.

Track Width:

Standard snowmobile track width, usually 15" or 16", specific measurement in manual.

Weights

Dry Weight:

Estimated 475-525 lbs, specific figures in manual.

Payload Capacity:

Designed for two riders plus moderate cargo, details in manual.

🛡️ Safety Features

Passive Features

Lighting:

Headlight system with beam adjustment capabilities as detailed in the manual.

Braking System:

Hydraulic disc brake with disassembly, inspection, assembly, and adjustment procedures outlined.

Active Features

Steering:

Integrated steering system with specific adjustment and assembly instructions.

💡 Technology Features

Infotainment

Instrumentation:

Standard snowmobile instrumentation including speedometer, tachometer, and indicator lights. Specific dashboard layout and component function detailed in manual.

Driver Assistance

This era of snowmobiles primarily focused on mechanical and basic electrical systems; advanced driver assistance features were not prevalent.

Connectivity

No electronic connectivity features are expected for a 1998 model.

🔧 Maintenance

Service Intervals

Periodic Maintenance:

The manual details specific intervals for tasks such as spark plug checks, chain case oil changes, suspension lubrication, and clutch inspections.

Tune Up Intervals:

Guidance on when and how to perform complete tune-ups, including carburetor adjustments and ignition system checks.

Fluid Specifications

Engine Oil:

Specific 2-stroke oil blend and viscosity required for the 600cc engine, detailed in manual.

Coolant:

Type and mixture ratio for the liquid-cooling system, detailed in manual.

Chain Case Oil:

Specific type and viscosity of gear oil for the chain case, detailed in manual.

Known Issues

Common Wear Items:

V-belts, drive sprockets, sliders, carbides, and suspension components are common wear items that are addressed in the maintenance and inspection sections.

Engine Tuning Tips:

The manual provides specific tuning data for carburetors and guidance for high-altitude operation, crucial for optimal performance and engine longevity.

📚 Vehicle History

Brand Heritage

Arctic Cat Legacy:

Arctic Cat has a long-standing reputation for producing performance-oriented snowmobiles, known for their robust engines and innovative features dating back to the 1960s.

Model Evolution

Ext Series:

The EXT series represented Arctic Cat's touring-oriented models, prioritizing comfort, stability, and power for longer rides and two-up riding. The 600cc engine provided a balance of performance and efficiency.

Production

Manufacturing Era:

The late 1990s was a period of significant development in snowmobile technology, with Arctic Cat actively competing and innovating in various segments, including the popular touring class.