Husqvarna SM 125 1998 Workshop Service Manual Repair

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This manual covers the 1998 SM 125, a supermoto motorcycle renowned for its blend of off-road agility and street-ready performance. Built upon a rich heritage in motorsport, the SM 125...

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Typ: Motorcycle

Anbieter:

Art.-Nr: 69920

Stichworte: 1998 Husqvarna Motorcycle Motorcycles SM 125 SM Models

Produktvarianten

Beschreibung

This manual covers the 1998 SM 125, a supermoto motorcycle renowned for its blend of off-road agility and street-ready performance. Built upon a rich heritage in motorsport, the SM 125 is designed for riders seeking an engaging and capable machine for spirited riding. Its liquid-cooled, 125cc two-stroke engine, coupled with a robust chassis and capable suspension, offers an exhilarating experience. The motorcycle's construction prioritizes durability and responsive handling, making it a popular choice for enthusiasts. This comprehensive workshop service manual provides detailed guidance for the repair, service, and maintenance of your 1998 SM 125. It covers all essential systems, including the engine, transmission, chassis, brakes, and electrical components, with in-depth procedures for disassembly, troubleshooting, and reassembly. The manual is designed to assist both owners performing routine maintenance and professional technicians undertaking complex repairs, ensuring the longevity and optimal performance of your motorcycle.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

SM 125

Year:

Vehicle Type:

Supermoto Motorcycle

Codes

Engine Code:

Likely a variant of the Rotax 125cc two-stroke engine, specific code not provided but common for this era and model.

👋 Introduction

Market Position

Target Audience:

Husqvarna SM 125 owners and independent repair shops, catering to both DIY enthusiasts and professional technicians.

Key Features

Accessibility:

Instant download provides immediate access to crucial repair information without shipping delays.

Cost Effectiveness:

Empowers owners to perform maintenance and repairs themselves, saving on labor costs.

Completeness:

Original workshop manual content, ensuring accuracy and comprehensiveness for all repair and maintenance needs.

📋 Manual Details

Coverage Areas

Primary Focus:

Comprehensive repair, service, and maintenance for the 1998 Husqvarna SM 125.

Page Count

Estimated Pages:

Hundreds of pages (as stated in product description).

Manual Type

Type:

Workshop Service Manual, Repair Manual, Factory Service Manual.

Language

Language:

English

Format

Delivery Method:

Instant Download

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed overhaul, troubleshooting, and repair of the 125cc two-stroke engine.

Transmission:

Clutch, gearbox, and final drive maintenance and repair procedures.

Chassis:

Frame inspection, suspension adjustment and overhaul (forks, rear shock), steering system.

Brakes:

Hydraulic brake system diagnosis, repair, and bleeding (front and rear).

Electrical:

Wiring diagrams, ignition system, lighting, charging system, and component troubleshooting.

Fuel System:

Carburetor tuning, cleaning, and rebuilding; fuel tank and petcock service.

Cooling System:

Radiator, coolant, and associated components for the liquid-cooled engine.

Exhaust System:

Exhaust pipe and silencer maintenance.

Bodywork:

Fairings, seat, and other body panel removal and installation.

Procedures Included

Maintenance:

Periodic maintenance charts, lubrication points, fluid changes, filter replacements.

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues.

Repair:

Detailed instructions for component disassembly, repair, and reassembly.

Overhaul:

Complete engine and gearbox overhaul procedures.

Technical Depth

Depth:

Suitable for professional technicians and advanced DIY mechanics, covering routine maintenance to complete engine rebuilds.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, allowing for zoom IN/OUT for detailed viewing.

Print Quality

Printability:

Full Printable, allowing users to print specific sections as needed.

Binding Type

Binding:

Digital (PDF download), offering the flexibility to print and bind desired sections.

Paper Type

Paper Type:

Not applicable (digital format).

Software Requirements

Reader:

Adobe PDF Reader

Compression Utility:

WinRAR (or equivalent for unzipping).

Compatibility

Operating Systems:

Compatible with all versions of Windows & Mac.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 125cc, single-cylinder, two-stroke.

Bore X Stroke:

Specific figures not provided in product description, but typical for a 125cc two-stroke.

Induction:

Carburetor (likely Mikuni or Dell'Orto, specific model not detailed).

Performance

Horsepower:

Typically in the range of 25-30 hp for this class of motorcycle in stock configuration.

Torque:

Specific figures not provided, but characteristic of a high-revving two-stroke.

Fuel System

Fuel Type:

Unleaded gasoline with two-stroke oil mixture (pre-mix or autolube system).

Fluid Specifications

Coolant:

Ethylene glycol based coolant, mixed with distilled water. Specific capacity and type detailed in manual.

2 Stroke Oil:

Specific grades for autolube system or pre-mix will be detailed in the manual.

🔧 Transmission

Standard

Type:

6-speed manual transmission.

Optional

Options:

Not applicable for this model.

Features

Clutch Type:

Wet multi-plate clutch, hydraulically actuated.

Fluid Specifications

Gearbox Oil:

Specific SAE grade for gearbox lubrication will be detailed in the manual (e.g., SAE 80W/90).

📐 Dimensions

Exterior

Wheelbase:

Specific length not provided in product description, but typical for a supermoto.

Weights

Dry Weight:

Likely around 110-120 kg (240-265 lbs) for the era and class.

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brakes front and rear, providing strong stopping power essential for supermoto riding.

Passive Features

Frame Construction:

Robust chassis designed for agility and stability.

💡 Technology Features

Infotainment

Features:

Basic motorcycle instrumentation typical for the era: speedometer, tachometer, odometer, and essential indicator lights.

Driver Assistance

Features:

No advanced electronic rider aids are expected for this model and year.

🔧 Maintenance

Service Intervals

Oil Change:

Intervals for gearbox oil and 2-stroke oil (if applicable) will be specified in the manual, typically every few thousand kilometers or annually.

Spark Plug:

Recommended replacement intervals for the spark plug will be detailed.

Air Filter:

Regular cleaning and replacement intervals for the air filter are crucial for engine performance and longevity.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 brake fluid, specific type and bleeding procedure will be in the manual.

Known Issues

Common Wear Items:

As a two-stroke, regular attention to the top-end (piston, rings, cylinder) is important, along with clutch wear and chain/sprocket maintenance.

Carburetor Tuning:

Proper carburetor jetting and tuning are critical for optimal performance and can be a common area for adjustment.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna has a long and rich history in off-road and motocross racing, dating back to the early 20th century.

Model Evolution

Segment:

The SM 125 represents Husqvarna's entry into the popular supermoto segment, blending dirt bike agility with street-legal components.

Production

The late 1990s was a significant period for the supermoto market, with manufacturers developing specialized models.

🏆 Awards & Recognition

Recognitions

Market Reputation:

Husqvarna motorcycles of this era are generally regarded for their performance and off-road pedigree, appealing to enthusiasts seeking a capable and engaging ride.