Target Audience:
Husqvarna owners and independent motorcycle technicians performing maintenance and repairs.
Category:
Performance Dual-Sport / Enduro Motorcycle
Competitors 1998:
KTM EXC series, Yamaha WR series, Honda XR series, Suzuki DR-Z series, Kawasaki KX/KLR series.
Handling Characteristics:
Known for agile handling, strong off-road performance, and capable on-road manners.
Engine Type:
Liquid-cooled, four-stroke, single-cylinder engine.
Purpose Built:
Designed for both trail riding and street legal transportation.
General Coverage:
Comprehensive repair and maintenance for the 1998 Husqvarna TE 410E.
Specific Systems:
Engine, transmission, fuel system, ignition system, electrical system, chassis, suspension, brakes, bodywork, lubrication, cooling.
Estimated Page Count:
300-400 pages (typical for this era and detail level)
Manual Category:
Factory Service Repair Manual
Manual Purpose:
Repair, adjustment, diagnostics, maintenance.
Digital Format:
PDF Download
Engine Mechanical:
Complete engine disassembly, inspection, assembly, torque specifications, valve clearance adjustment, piston/cylinder inspection, crankshaft and connecting rod checks.
Fuel System:
Carburetor (likely Mikuni VM series) disassembly, cleaning, adjustment, jetting information, fuel pump operation, fuel tank and line inspection.
Ignition System:
CDI ignition system troubleshooting, stator coil testing, pickup coil specifications, spark plug recommendations.
Electrical System:
Wiring diagrams, lighting system, battery maintenance, charging system (stator/regulator rectifier), fuse specifications, switchgear operation.
Transmission And Drivetrain:
Clutch operation and adjustment, gear shifting mechanism, gearbox disassembly and assembly, lubrication recommendations.
Suspension And Steering:
Front fork (likely Paioli or Marzocchi) service, oil type and level, seal replacement, rear shock absorber service, linkage lubrication, steering head bearing adjustment.
Braking System:
Hydraulic brake system troubleshooting, caliper inspection and service, master cylinder overhaul, brake pad replacement, fluid specifications (DOT 4 likely), bleeding procedures.
Cooling System:
Radiator inspection, coolant type and capacity, fan operation (if applicable), thermostat testing.
Chassis And Frame:
Frame inspection for damage, swingarm pivot bearing service, footpeg and control lever adjustments.
Bodywork And Trim:
Fairing removal and installation, seat, fenders, fuel tank mounting.
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug service, tire pressure checks.
Troubleshooting:
Systematic diagnostic flowcharts for common problems (e.g., starting issues, poor running, electrical faults).
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, assembly, and reinstallation.
Adjustment Procedures:
Carburetor idle and mixture, clutch lever free play, throttle cable free play, chain tension, steering head bearing preload.
Special Tool Requirements:
Identification and use of specialized tools for specific procedures (e.g., flywheel puller, seal drivers).
Diagnostic Level:
Intermediate to Advanced, covering component testing with multimeter and visual inspection.
Rebuild Scope:
Engine top-end and potentially full engine rebuild, transmission overhaul, carburetor rebuild.
Electrical Detail:
Detailed wiring diagrams with component identification and troubleshooting steps.
Engine Manufacturer:
Husqvarna
Engine Type:
Four-stroke, single-cylinder, OHC
Displacement:
397.7 cc (24.27 cu in)
Bore X Stroke:
90.0 mm x 78.0 mm (3.54 in x 3.07 in)
Compression Ratio:
10.5:1 (approximate, refer to manual for exact)
Cooling System:
Liquid-cooled
Horsepower:
Approx. 35-40 HP (estimate based on era and displacement, manual will have precise figures)
Torque:
Refer to manual for specific torque output figures.
Carburetor Type:
Mikuni VM38SS (typical for this model)
Fuel Type:
Unleaded gasoline, minimum 87 octane (refer to manual for specific recommendations)
Fuel Capacity:
Approx. 10.5 liters (2.8 US gal) (check manual for exact)
Engine Oil Change:
Every 3,000 km (1,860 miles) or annually (refer to manual for precise interval and conditions).
Oil Filter Replacement:
At each oil change (refer to manual for specific filter part number).
Air Filter Cleaning:
Every 500 km (310 miles) or more frequently in dusty conditions (refer to manual for exact and cleaning agent).
Spark Plug Inspection:
Every 3,000 km (1,860 miles) (refer to manual for specific spark plug type and gap).
Chain Lubrication:
Every 500 km (310 miles) or after washing/riding in wet conditions.
Valve Clearance Check:
Every 6,000 km (3,730 miles) (critical procedure, refer to manual for correct clearances and procedure).
Engine Oil Type:
SAE 10W-40 or 15W-50 motorcycle specific engine oil (API SG or higher recommended, consult manual).
Engine Oil Capacity:
Approx. 1.5 - 1.7 liters (1.6 - 1.8 US qt) with filter change (verify with manual).
Brake Fluid Type:
DOT 4 hydraulic brake fluid (verify with manual).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended, refer to manual for specific type).
Fork Oil Type:
Refer to manual for specific fork oil viscosity and type (e.g., SAE 5W, 7.5W, 10W).
Common Wear Items:
Clutch plates, valve guide wear, wheel bearings, steering head bearings, fork seals.
Electrical Reliability:
Older wiring harnesses can become brittle; check for chafing and corrosion, particularly at connectors.
Carburetor Tuning:
Mikuni carburetors can require periodic cleaning and adjustment for optimal performance, especially with changes in altitude or fuel quality.
Cooling System Maintenance:
Regular flushing and replacement of coolant is essential to prevent corrosion and maintain cooling efficiency.
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903.
Brand Reputation:
Renowned for its off-road and enduro racing heritage and robust engineering.
Te Series Lineage:
Part of Husqvarna's long-standing tradition of producing competitive enduro motorcycles.
Predecessor Notes:
Evolved from earlier TE models, incorporating advancements in engine technology and chassis design.
Production Period:
Late 1990s (specific to the 1998 model year).
Manufacturing Location:
Husqvarna factory, likely in Italy during this period.
