1998 Jeep CHEROKEE XJ Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1998 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-road vehicle Usp: Renowned for its off-road...

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Stichworte: 1998 Car Cars CHEROKEE XJ Jeep Misc

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Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-road vehicle

Renowned for its off-road capability, robust build, and relatively simple mechanicals, making it a favorite for enthusiasts and practical users alike.

Competitive Analysis

Competitors 1998:

Toyota 4Runner, Ford Bronco, Chevrolet Blazer, Nissan Pathfinder, Mitsubishi Montero

Key Features

Offroad Prowess:

Solid front axle (early XJs, though phased out by 1998, the capability remained), advanced 4WD systems (Selec-Trac, Command-Trac), short wheelbase for maneuverability.

Durability:

Legendary Jeep toughness, often referred to as the 'Cherokee Chief' of the compact SUV era due to its robust construction.

Practicality:

Spacious interior for its size, versatile cargo capacity, suitable for daily driving and adventurous excursions.

📋 Manual Details

Coverage Areas

Engine Coverage:

4.0L Inline 6-Cylinder (High Output) OHV, 2.5L Inline 4-Cylinder (High Output) OHV

Transmission Coverage:

AX-15 5-Speed Manual, NV3550 5-Speed Manual, AW-4 4-Speed Automatic, 42RE 4-Speed Automatic

Drivetrain Coverage:

2WD (RWD), 4WD (Full-Time Command-Trac, Part-Time Selec-Trac)

Body Coverage:

All body styles (2-door, 4-door)

Electrical Coverage:

Complete electrical schematics, wiring diagrams, and component locations

Page Count

Estimated Page Count:

Over 1500 pages (typical for comprehensive factory service manuals)

Manual Type

Type:

Official Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, cooling system, lubrication system, fuel system, ignition system, exhaust system, emissions control

Transmission Drivetrain:

Manual and automatic transmissions, transfer cases, drive shafts, axles, differentials

Suspension Steering:

Front and rear suspension components (leaf springs, control arms), steering gear, power steering system

Brakes:

Front and rear brake systems (disc/drum), parking brake, ABS (Anti-lock Braking System)

Electrical Charging Starting:

Battery, alternator, starter motor, charging system diagnostics

Lighting Accessories:

Headlights, taillights, interior lighting, power windows, power locks, mirrors, horns

HVAC:

Heating, ventilation, and air conditioning systems

Body Interior:

Interior trim, seats, dashboard, exterior panels, doors, glass, body seals

Chassis Frame:

Frame construction and inspection

Procedures Included

Maintenance:

Routine maintenance checks, fluid changes, filter replacements, lubrication

Diagnostics:

Troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs) interpretation

Repair:

Step-by-step repair procedures for all major components and systems

Rebuild:

Complete engine and transmission rebuild procedures, including specifications and tolerances

Wiring Diagrams:

Detailed wiring schematics for all electrical systems, including power distribution and component routing

Torque Specifications:

Precise torque values for all fasteners and critical components

Special Tools:

Identification and usage of required special tools for specific procedures

Technical Depth

Depth:

Comprehensive coverage from basic maintenance to full engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

File Format

Format:

Searchable:

Yes (fully text-searchable PDF)

Printable:

Yes (designed for printing specific sections or the entire manual)

Print Quality

Quality:

High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.

Binding Type

Binding:

Digital PDF (no physical binding, suitable for electronic device viewing or home printing)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

4.0 Liters (242 cubic inches)

Engine 1 Configuration:

Inline 6-Cylinder (I6), Overhead Valve (OHV)

Engine 1 Horsepower:

Approx. 181 hp @ 4,600 rpm

Engine 1 Torque:

Approx. 220 lb-ft @ 3,000 rpm

Secondary Engine

Engine 2 Displacement:

2.5 Liters (150 cubic inches)

Engine 2 Configuration:

Inline 4-Cylinder (I4), Overhead Valve (OHV)

Engine 2 Horsepower:

Approx. 123 hp @ 5,200 rpm

Engine 2 Torque:

Approx. 140 lb-ft @ 3,200 rpm

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

🔧 Transmission

Standard Transmission

Type:

NV3550 5-Speed Manual Transmission (often standard on 4-cyl and some 6-cyl models)

Optional Transmission

Type 1:

AW-4 4-Speed Automatic Transmission (common on 4.0L models)

Type 2:

42RE 4-Speed Automatic Transmission (later update to AW-4, common on 4.0L models)

Type 3:

AX-15 5-Speed Manual Transmission (earlier manual, may still be found or serviced)

Features

Transfer Case Options:

Command-Trac (NV242) 2-speed part-time, Selec-Trac (NV242) 2-speed full-time/part-time selectable

📐 Dimensions

Exterior

Wheelbase:

103.4 inches (2626 mm)

Length 2 Door:

167.1 inches (4244 mm)

Length 4 Door:

176.3 inches (4478 mm)

Width:

69.4 inches (1763 mm)

Height:

64.1 inches (1628 mm)

Weights

Curb Weight Approx:

3,500 - 3,800 lbs (1588 - 1724 kg), varies by configuration

Towing Capacity Max:

Up to 5,000 lbs (2268 kg), with proper equipment

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

3-star (typical for SUVs of this era, prone to rollovers)

Active Features

Available (standard on some higher trims, optional on others)

Passive Features

Airbags:

Driver and passenger airbags (standard)

Seat Belts:

Front and rear seat belts, front seat pretensioners

💡 Technology Features

Infotainment

Radio:

AM/FM stereo with cassette player, optional CD player.

Speakers:

Typically 4 or 6 speakers.

Driver Assistance

Cruise Control:

Optional

Rear Defogger:

Optional

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles or 3 months (severe service), 5,000-7,500 miles or 6 months (normal service, with synthetic oil).

Air Filter Replacement:

Every 15,000-30,000 miles or annually, or more frequently in dusty conditions.

Coolant Flush Interval:

Every 30,000-50,000 miles or 2-3 years.

Spark Plug Replacement 4.0L:

Approx. 100,000 miles (OEM spec, iridium plugs may extend this)

Fluid Specifications

Engine Oil 4.0L:

API Service SG, SH, SJ or higher, SAE 10W-30 (check owner's manual for seasonal variations)

Engine Oil 2.5L:

API Service SG, SH, SJ or higher, SAE 5W-30 (check owner's manual for seasonal variations)

Transmission Fluid Aw4/42Re:

ATF+4 (Chrysler's Mopar Automatic Transmission Fluid Type 9602, or equivalent)

Transmission Fluid Nv3550/Ax15:

MS-9224 manual transmission fluid (e.g., Mopar Manual Transmission Lubricant or equivalent)

Transfer Case Fluid:

Mopar NV242 Transfer Case Fluid (or equivalent)

Coolant Type:

Ethylene Glycol based coolant, compatible with Mopar OAT (Organic Acid Technology) or HOAT (Hybrid OAT)

Known Issues

Common Issue 1:

Cracked cylinder heads (especially on early 4.0L engines, though improvements were made by '98).

Common Issue 2:

Headlight switch failure, often leading to intermittent or inoperative headlights/taillights.

Common Issue 3:

Leaf spring wear and potential breakage, especially in heavily used or off-road vehicles.

Common Issue 4:

Power steering pump leaks and worn bushings.

Common Issue 5:

Radiator leaks and failure, typically plastic end tanks.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a long-standing reputation for ruggedness, off-road capability, and utility dating back to its military origins.

Model Evolution

Xj Introduction:

The XJ Cherokee was revolutionary when introduced in 1984, being the first mass-produced compact SUV with a unibody construction, rather than body-on-frame.

Xj Lifespan:

Produced from 1984 to 2001, the XJ is one of the longest-produced Jeep models and is highly regarded by enthusiasts for its core design.

Production

Manufacturing Location:

Toledo, Ohio, USA

Ownership Period 1998:

Chrysler Corporation (acquired AMC in 1987)

🏆 Awards & Recognition

Recognitions

Industry Standing:

The XJ Cherokee consistently ranked high in its class for off-road capability and value, earning it a loyal following and numerous enthusiast accolades.

Ratings

Offroad Magazine Ranking:

Frequently cited as one of the 'Greatest SUVs of All Time' by off-road publications for its design and capability.