🏷️ Basic Information

Make:

Chevrolet

Model:

Tracker

Sub Model:

Chevy Tracker

Generation Identifier:

Second Generation (GM M Platform)

Platform Code:

GM M Platform

👋 Introduction

Vehicle Segment:

Compact SUV / Crossover

Target Audience:

DIY mechanics, independent repair shops, and owners seeking to maintain and repair their Chevrolet Tracker.

Competitors:

Suzuki Vitara (on which it was based), Honda CR-V, Toyota RAV4, Ford Escape.

Dvantage:

Cost savings for owners by enabling self-service repairs and maintenance.

Usability:

Easy-to-follow step-by-step instructions and pictures enhance user experience.

Accessibility:

Instant digital delivery and cross-platform compatibility.

📋 Manual Details

Model Years Covered:

1999, 2000, 2001, 2002, 2003, 2004, 2005

Trim Levels Covered:

All Trim Levels

Engine Variants Covered:

All Engine Variants

Transmission Types Covered:

All Transmission Types (Automatic & Manual)

Estimated Page Count:

Comprehensive (specific number not provided, but implies extensive coverage)

Type:

Workshop Service Repair Manual

Language:

English

Digital Format:

Downloadable PDF

Compatibility:

All PC & MAC Computers, Tablets, Smartphones

Required Software:

Adobe Reader (free download)

📖 Manual Coverage

Engine:

Complete engine systems, including disassembly, assembly, inspection, and repair of all components.

Transmission:

Both automatic and manual transmission service, repair, and overhaul procedures.

Drivetrain:

Front-wheel drive (FWD) and four-wheel drive (4WD) systems, including CV joints, driveshafts, differentials, and transfer cases.

Suspension:

Front and rear suspension components, including struts, shock absorbers, control arms, springs, and alignment procedures.

Steering:

Power steering system components, steering rack, tie rods, and steering column.

Brakes:

Disc and drum brake systems, including master cylinder, brake lines, calipers, wheel cylinders, and ABS (if equipped).

Electrical:

Complete automotive electrical system, including wiring diagrams, battery, charging system, ignition system, lighting, instrumentation, and power accessories.

Fuel System:

Fuel injection system, fuel pump, fuel filter, injectors, and evaporative emissions control (EVAP).

Cooling System:

Radiator, water pump, thermostat, cooling fans, and coolant specifications.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, and pipes.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components and service.

Body And Frame:

Body panel removal and installation, interior trim, doors, glass, and chassis components.

Maintenance:

Routine maintenance tasks such as oil changes, filter replacements, fluid checks and changes, tune-ups, and belt inspections/replacements.

Diagnostics:

Troubleshooting guides, diagnostic fault codes (DTCs), and step-by-step diagnostic procedures for various systems.

Repair:

Detailed repair instructions for all mechanical and electrical components, including component replacement, adjustments, and rebuilding.

Reassembly:

Correct reassembly procedures and torque specifications for all fasteners and components.

Installation:

Installation procedures for replacement parts and accessories.

Depth:

Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, with detailed diagnostics and electrical troubleshooting.

📊 Manual Specifications

Quality:

High Quality Downloadable PDF

Searchability:

Likely text-searchable for efficient navigation.

Printability:

Printable by page, chapter, or entire manual.

Binding:

N/A (Digital Format)

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code Common:

J20A (2.0L DOHC I4)

Displacement Liters:

2.0

Cylinders:

4

Configuration:

Inline

Valvetrain:

DOHC (Dual Overhead Camshafts), 16 valves

Horsepower Approx:

127-135 hp @ 5500-6000 rpm (variant dependent)

Torque Approx:

134-139 lb-ft @ 3000-3500 rpm (variant dependent)

Induction:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Coolant Type Spec:

GM Dex-Cool (Orange) or equivalent OAT coolant recommended.

Type:

Distributorless Ignition System (DIS) or distributor-based, depending on specific sub-model/year.

System:

Features catalytic converter and evaporative emission control (EVAP) system.

🔧 Transmission

Type:

5-speed Manual Transmission

Type:

4-speed Automatic Transmission

Drive Modes:

Available in Front-Wheel Drive (FWD) and Part-Time 4-Wheel Drive (4WD) configurations.

Automatic Transmission Fluid:

Dexron-III or Dexron-VI compatible ATF recommended.

Manual Transmission Fluid:

GL-4 SAE 75W-90 synthetic gear oil typically recommended.

📐 Dimensions

Length Approx:

167.5 inches (4255 mm)

Width Approx:

66.7 inches (1694 mm)

Height Approx:

65.5 inches (1664 mm)

Wheelbase Approx:

98.4 inches (2500 mm)

Curb Weight Approx:

2,800 - 3,100 lbs (1270 - 1406 kg) (depending on configuration)

Cargo Volume Approx:

35.5 cu ft (with rear seats up), 64.1 cu ft (with rear seats folded)

🛡️ Safety Features

NHTSA Rollover Resistance:

Variable; generally fair for its class and era. Check specific year's testing if available.

ABS:

Anti-lock Braking System (ABS) available on some trims/options.

Airbags:

Dual front airbags standard.

Seatbelts:

Three-point seat belts with pretensioners for front occupants.

💡 Technology Features

Audio System:

Base models featured a simple AM/FM stereo with cassette player; optional CD player available.

Cruise Control:

Available on higher trim levels.

Auxiliary Input:

Not typically standard; aftermarket solutions often used for modern device connectivity.

🔧 Maintenance

Oil Change:

Recommended every 3,000 - 5,000 miles (4,800 - 8,000 km) or 3-6 months, depending on driving conditions and oil type used.

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed.

Spark Plug Replacement:

Approximately every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (copper vs. iridium/platinum).

Coolant Flush:

Every 30,000 miles (48,000 km) or 2-3 years.

Transmission Fluid Change:

Automatic: Every 30,000 - 60,000 miles (48,000 - 96,000 km). Manual: Inspect periodically, change if contaminated.

Engine Oil Viscosity:

Typically 5W-30 or 10W-30, consult owner's manual for specific recommendations.

Engine Oil Capacity:

Approximately 4.5 quarts (4.3 liters) with filter.

Engine Performance:

Occasional reports of rough idle or misfires, potentially due to ignition system components, fuel injectors, or vacuum leaks. Timing chain wear on high-mileage J20A engines.

Transmission Problems:

Automatic transmission shifting issues or solenoid failures can occur. Manual clutch wear is typical for age.

Suspension Wear:

Worn ball joints, tie rod ends, and control arm bushings are common due to age and use, especially in 4WD models.

Exhaust System Corrosion:

Rust and corrosion on exhaust components are common in areas with road salt.

HVAC Issues:

Blend door actuator failures or refrigerant leaks in the A/C system.

📚 Vehicle History

Chevrolet Brand:

Chevrolet, an American automotive division of General Motors (GM), has a long history of producing a wide range of vehicles, known for accessibility and a broad market appeal.

Tracker Lineage:

The Chevrolet Tracker (1999-2005) is the second generation of the model, which was originally a rebadged Suzuki Vitara. This generation continued the tradition of offering a compact, affordable SUV with available 4WD.

Manufacturing Location:

Typically manufactured by CAMI Automotive in Ingersoll, Ontario, Canada, as part of the GM-Suzuki alliance.

Period:

1999-2005

🏆 Awards & Recognition

Market Perception:

Generally recognized as a budget-friendly and capable compact SUV, especially for its 4WD variants, offering good value for its class during its production run.