🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero Sport

Model Code:

K90 Series (1st Generation)

Production Years Covered:

1999, 2000, 2001, 2002

Body Styles Covered:

All styles (e.g., 5-door SUV, potentially 3-door variants if applicable to these years)

👋 Introduction

Vehicle Segment:

Mid-size SUV / Sport Utility Vehicle

Key Selling Points:

Ruggedness, off-road capability, reliability, practical utility

Key Competitors Era:

Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee, Chevrolet Blazer

Manual Value Proposition:

Provides essential information for maintaining and repairing the Mitsubishi Pajero Sport, enabling DIY repairs and informed professional service.

Vehicle Platform:

Built on a robust ladder-frame chassis, a characteristic of traditional off-road SUVs.

📋 Manual Details

Manual Type:

Official Workshop Service and Repair Manual

Language:

English (Assumed based on product description context)

Format:

PDF

Page Count:

Not specified, but professional workshop manuals are typically extensive (often 1000+ pages for comprehensive coverage)

📖 Manual Coverage

Engine:

Engine mechanical (disassembly, assembly, overhaul), lubrication, cooling, fuel, ignition, exhaust, emission control systems

Transmission:

Manual and Automatic transmission overhaul, repair, maintenance, diagnostics, driveline components

Drivetrain:

Four-Wheel Drive (4WD) system, transfer case, differentials (front and rear), driveshafts, axles, CV joints

Brakes:

Hydraulic brake system (front and rear), ABS (Anti-lock Braking System), parking brake system, bleeding procedures, component replacement

Suspension:

Front and rear suspension systems (e.g., independent front, multi-link rear), shock absorbers, springs, control arms, bushings, alignment specifications

Steering:

Power steering system, steering gearbox/rack, tie rods, steering column, alignment specifications

Electrical:

Complete electrical system, battery, charging system (alternator), starting system (starter motor), lighting, instrument panel, gauges, wiring diagrams, fuses, relays, body control modules

Body And Chassis:

Body panel removal/installation, interior trim, doors, windows, seats, HVAC (Heating, Ventilation, Air Conditioning), chassis frame, structural components

Comfort And Convenience:

Power windows, power locks, mirrors, wipers, audio system, climate control

Maintenance:

Routine maintenance tasks (oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement)

Diagnostics:

Troubleshooting guides, fault code interpretation (if applicable for OBD-II), symptom-based diagnostics

Repair:

Detailed step-by-step repair procedures for all major vehicle systems, including component removal, disassembly, inspection, repair, reassembly, and installation

Overhaul:

Complete engine and transmission overhaul procedures

Adjustment:

Adjustment procedures for brakes, clutch, parking brake, suspension, etc.

Specifications:

Torque specifications for all fasteners, clearances, fluid capacities, electrical specifications, dimensions

Depth Level:

Comprehensive (covering from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics)

📊 Manual Specifications

Digital Format:

PDF

Searchability:

Searchable text (typical for quality PDFs)

Printability:

Printable (allowing for physical copies of specific sections)

Quality:

High Quality (as stated in product name, implies clear text and diagrams)

Binding Type:

Not applicable (Digital PDF)

Paper Type:

Not applicable (Digital PDF)

⚙️ Engine Specifications

Engine Code Examples:

Likely 6G72 (3.0L V6 SOHC/DOHC) and/or 4G63 (2.4L I4 SOHC/DOHC) depending on market and specific model variant. Manual would cover all applicable engines.

Engine Displacement:

Commonly 2.4L (4G63) and 3.0L (6G72) petrol engines. Diesel options may also exist depending on region (e.g., 4D56 2.5L Turbo Diesel).

Horsepower Range:

Approximately 133 hp (2.4L) to 177 hp (3.0L V6) for petrol variants. Diesel variants would be in a similar or slightly lower range.

Torque Range:

Approximately 204 Nm (2.4L) to 255 Nm (3.0L V6) for petrol variants. Diesel variants would have strong low-end torque.

Fuel Delivery:

Electronic Fuel Injection (EFI) for petrol engines, direct injection or indirect injection for diesel engines.

Fuel Type:

Unleaded Petrol (for petrol engines), Diesel Fuel (for diesel engines)

Cooling Type:

Pressurized liquid cooling system

🔧 Transmission

Transmission Options:

Manual Transmission (e.g., 5-speed) and Automatic Transmission (e.g., 4-speed)

Transmission Features:

Availability of both manual and automatic transmissions, likely with different gear ratios depending on engine and drive configuration.

Drivetrain System:

Part-time 4WD system with low-range gearing (Super Select II or similar), often selectable between 2WD and 4WD modes.

📐 Dimensions

Length:

Approx. 4600-4700 mm (varies slightly by body style and region)

Width:

Approx. 1775-1785 mm

Height:

Approx. 1800-1860 mm

Curb Weight:

Approx. 1800-2000 kg (varies by engine, transmission, and equipment)

Gross Vehicle Weight Rating:

Typically around 2500-2700 kg

Cargo Volume:

Significant cargo capacity with rear seats folded, designed for utility and adventure.

🛡️ Safety Features

Crash Test Performance:

Crash test performance for this era varied by region and testing agency. Specific ratings would need to be checked against individual market regulatory bodies (e.g., NCAP, IIHS).

Active Safety Systems:

ABS (Anti-lock Braking System) standard on many models, potentially EBD (Electronic Brakeforce Distribution) on some higher trims.

Passive Safety Features:

Driver and front passenger airbags. Seatbelt pre-tensioners. Reinforced chassis and body structure.

💡 Technology Features

Audio System:

Factory fitted AM/FM radio with CD player and possibly cassette tape. Speakers in doors and rear pillars.

Climate Control:

Manual or automatic climate control systems depending on trim level, featuring A/C and heating.

Traction Control:

Limited driver assistance systems typical for the era. Traction control systems were not common on base models but might be present on higher trims.

Connectivity Features:

Basic connectivity via standard audio inputs (e.g., CD). No integrated Bluetooth or USB ports typically found in this model year range.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type used. Manual will specify precise intervals.

Timing Belt Interval:

For 6G72 V6 engines, timing belt replacement is crucial. Intervals are typically around 90,000-100,000 km (55,000-60,000 miles). Manual will provide the exact specification.

Engine Oil Type:

API SG, SH, or SJ classification, SAE 10W-30 or 10W-40 is common for petrol engines. Diesel engines may require specific diesel engine oils.

Coolant Type:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Manual will specify the correct type and capacity.

Transmission Fluid Type:

For automatics: ATF SP-II or Dexron-III equivalent. For manuals: GL-4 or GL-5 gear oil. Specific grades will be in the manual.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Type:

Dexron-II or equivalent power steering fluid.

Common Wear Items:

Suspension bushings, ball joints, tie rod ends, sway bar links due to its ladder-frame and off-road usage. Brake wear is normal with usage.

Engine Specific Notes:

For the 6G72 V6, timely timing belt replacement is critical to prevent catastrophic engine damage. Radiator hoses and heater cores can degrade over time.

4Wd System Notes:

Regular inspection and lubrication of driveshafts, CV joints, and transfer case are important for longevity, especially if used off-road.

📚 Vehicle History

Mitsubishi 4X4 Legacy:

Mitsubishi has a long and storied history in off-road vehicles, dating back to the original Pajero (Montero in some markets) launched in 1982, renowned for its durability and capability.

Pajero Sport Genesis:

The Pajero Sport (also known as Montero Sport or Challenger in some markets) was introduced as a more lifestyle-oriented, truck-based SUV derived from the Pajero/Montero platform, offering a balance of on-road comfort and off-road prowess.

Manufacturing Locations:

Primarily manufactured in Japan, with significant production facilities in other countries like Thailand and Brazil to serve global markets.

🏆 Awards & Recognition

Vehicle Awards:

Specific awards for the 1999-2002 Pajero Sport are not widely documented in general automotive press. Its reputation is built on practical capability and ruggedness rather than specific accolades.

Reliability Perception:

Generally considered reliable with proper maintenance, particularly the drivetrain and chassis, reflecting Mitsubishi's strong off-road heritage.