Suzuki King Quad 300 1999 - 2004 Factory Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Suzuki Model: King Quad 300 Production Years: 1999-2004 Codes Model Codes Covered: LT-F300Y, LT-F300FY, LT-F300K1, LT-F300FK1, LT-F300FK2 👋 Introduction Market Position Segment: Sport Utility ATV...

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Typ: Atv

Anbieter:

Art.-Nr: 48734

Stichworte: 1999 2000 2001 2002 2003 2004 ATV King Quad 300 King Quad Models Powersports Suzuki

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

King Quad 300

Production Years:

1999-2004

Codes

Model Codes Covered:

LT-F300Y, LT-F300FY, LT-F300K1, LT-F300FK1, LT-F300FK2

👋 Introduction

Market Position

Segment:

Sport Utility ATV (4x4)

Target Audience:

Owners and mechanics seeking comprehensive repair and maintenance information for the Suzuki King Quad 300.

Competitive Analysis

Key Competitors:

Honda FourTrax Foreman, Yamaha Kodiak, Polaris Sportsman (contemporary models).

Key Features

Utility Focus:

Designed for rugged terrain, work, and recreational trail riding, emphasizing reliability and capability.

Manual Value Proposition:

Provides in-depth technical data, diagrams, and procedures to empower users to perform all necessary maintenance and repairs.

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

Page Count

Page Count:

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed repair, rebuild, and refurbishment procedures for the engine.

Drivetrain:

Covers shaft drive and differential systems, including maintenance and repair.

Fuel And Lubrication:

Comprehensive coverage of the fuel and lubrication systems.

Chassis:

Includes repair and maintenance procedures for the chassis.

Electrical System:

Detailed diagnostics and repair for the entire electrical system.

Suspension:

Implied within Chassis and Servicing Information, covering components and adjustments.

Brakes:

Implied within Chassis and Servicing Information, covering inspection, repair, and adjustment.

Cooling System:

Covered under Engine and Fuel/Lubrication, including fluid checks and radiator maintenance.

Procedures Included

Maintenance:

Detailed maintenance schedule and procedures to prevent future damage.

Troubleshooting:

All diagnostic procedures are covered.

Repair:

Step-by-step repair instructions for all major components and systems.

Rebuild:

Comprehensive instructions for engine and transmission rebuilds.

Refurbish Restore:

Guidance for restoring the ATV to optimal condition.

Diagnostic Procedures:

Covers all diagnostic procedures for identifying and resolving issues.

Technical Depth

Depth:

Covers everything needed to repair, rebuild, refurbish, or restore the ATV, indicating a high level of technical detail.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High Quality

Printable Pages:

All pages printable with no restriction

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

PDF Reader:

Adobe PDF Reader (recommended) or any PDF reader

Archiving Software:

WinRar (if the manual is archived)

Delivery

Delivery Method:

Instant Download

Shipping Cost:

Payment Methods

Payment Options:

PayPal, Credit Card

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, liquid-cooled, single-cylinder

Displacement:

280 cc

Bore X Stroke:

72.0 mm x 68.6 mm (typical for this engine family)

Compression Ratio:

9.2:1 (typical)

Ignition:

Electronic Ignition (CDI)

Performance

Horsepower:

Approx. 19-20 HP at 6500 RPM (estimate based on similar models)

Torque:

Approx. 17-18 lb-ft at 4500 RPM (estimate based on similar models)

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni, specific model covered in manual)

Fuel Type:

Unleaded gasoline

Fuel Capacity:

Approx. 3.7 gallons (14 L)

Lubrication

Oil Type:

Suzuki Genuine Oil or equivalent API SG, SF, SE 10W-40 (specific viscosity recommendation in manual)

Oil Capacity:

Approx. 2.1 US qt (2.0 L) (with filter change, refer to manual for exact spec)

Cooling System

Coolant Type:

Suzuki Super Long Life Coolant or equivalent ethylene glycol based antifreeze/coolant

Coolant Capacity:

Refer to manual for exact capacity

🔧 Transmission

Standard

Transmission Type:

Automatic (Suzuki's Quadmatic™ transmission)

Drive Modes:

2WD/4WD selectable with front differential lock

Gear Selection:

High, Low, Neutral, Reverse

Features

Engine Braking:

Provides significant engine braking in lower gears.

Drive Shaft Type:

Shaft drive to front and rear differentials

📐 Dimensions

Exterior

Overall Length:

Approx. 76.4 inches (1940 mm)

Overall Width:

Approx. 43.9 inches (1115 mm)

Overall Height:

Approx. 45.9 inches (1165 mm)

Wheelbase:

Approx. 49.2 inches (1250 mm)

Ground Clearance:

Approx. 7.1 inches (180 mm)

Weights

Dry Weight:

Approx. 509 lbs (231 kg)

Curb Weight:

Approx. 529 lbs (240 kg) (with fluids)

Cargo

Front Rack Capacity:

Approx. 44 lbs (20 kg)

Rear Rack Capacity:

Approx. 176 lbs (80 kg)

Towing

Towing Capacity:

Approx. 1,000 lbs (454 kg)

Tires

Front Tire Size:

AT25 x 8-12

Rear Tire Size:

AT25 x 10-12

Wheels

Wheel Type:

Steel

Bolt Pattern:

4x110 mm (typical for this era Suzuki ATVs)

🛡️ Safety Features

Ratings

Safety Certification:

Meets ANSI standards for recreational off-highway vehicles.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Parking Brake:

Mechanical parking brake.

Passive Features

Handlebars:

Tapered handlebars with protective padding.

Footwells:

Wide, cleated footrests for grip and protection.

Lighting:

Dual headlights, taillight, and brake light.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Utility ATV focused, no integrated infotainment)

Driver Assistance

Advanced Features:

None beyond the functional 4WD system and automatic transmission.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Initial Service:

First service typically around 100-300 miles or 1-3 months (refer to manual for exact break-in service).

Engine Oil Change:

Every 1000 miles or 6 months (refer to manual for precise intervals).

Air Filter Cleaning:

More frequently in dusty conditions; regular inspection and cleaning recommended (refer to manual).

Spark Plug Inspection:

Every 2000 miles or annually (refer to manual for gap and type).

Valve Adjustment:

Typically every 2000-4000 miles or as per manual recommendation.

Fluid Specifications

Engine Oil Spec:

10W-40 API SG or higher (confirm exact Suzuki specification in manual).

Brake Fluid Spec:

DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).

Gear Oil Spec:

Suzuki Gear Oil 80W-90 or equivalent API GL-5 (refer to manual).

Coolant Spec:

Suzuki Super Long Life Coolant or equivalent ethylene glycol base (refer to manual).

Known Issues

Carburetor Cleaning:

Can be prone to clogging with debris or stale fuel, requiring regular cleaning and proper fuel storage practices.

Drive Shaft Maintenance:

Regular inspection and greasing of U-joints and drive shafts is crucial to prevent premature wear.

Electrical Connections:

Corrosion or loose connections in electrical connectors can cause intermittent issues; manual details inspection and cleaning procedures.

Cooling System Integrity:

Maintaining proper coolant levels and checking for leaks is vital for preventing engine overheating.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Suzuki Motor Corporation, Japan.

Atv Pioneer:

Suzuki was a key innovator in the ATV market, introducing popular models like the QuadRunner.

Model Evolution

King Quad Legacy:

The King Quad line established Suzuki as a manufacturer of powerful and capable utility ATVs.

Generation Development:

This generation built upon the success of earlier King Quads, refining the engine, drivetrain, and chassis for improved performance and durability.

Production

Manufacturing Location:

Typically manufactured in Japan or other Suzuki global facilities.

Model Year Updates:

The manual covers specific updates and variations across the 1999-2004 model years, including LT-F300Y/FY (2000), LT-F300K1/FK1 (2001), and LT-F300FK2 (2002).

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific industry awards for this model are not widely documented, but the King Quad line was recognized for its utility and performance in its class.

Ratings

Consumer Ratings:

Generally well-regarded by consumers for its reliability and off-road capability during its production run.