Yamaha XVS1100 DragStar 1999-2009 Workshop Service Manual

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The XVS1100 DragStar, also known as the V-Star 1100, is a classic cruiser motorcycle produced from 1999 to 2009. Renowned for its timeless styling, comfortable riding position, and the robust...

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Typ: Motorcycle

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Art.-Nr: 75975

Stichworte: 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Misc Motorcycle Motorcycles XVS1100 DragStar Yamaha

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Beschreibung

The XVS1100 DragStar, also known as the V-Star 1100, is a classic cruiser motorcycle produced from 1999 to 2009. Renowned for its timeless styling, comfortable riding position, and the robust performance of its air-cooled, 4-stroke V-twin engine, this model has been a favorite among riders who appreciate traditional cruiser aesthetics combined with engineering prowess. Featuring a shaft drive for low maintenance and a customizable platform, the XVS1100 offers a compelling blend of vintage charm and modern reliability, making it suitable for both relaxed cruising and longer journeys. This comprehensive workshop service manual provides detailed guidance for the maintenance, repair, and troubleshooting of the XVS1100 DragStar and V-Star 1100 models from 1999 through 2009. Covering all major systems including the engine, fuel, transmission, chassis, brakes, and electrical systems, this manual offers step-by-step procedures, technical specifications, torque values, and wiring diagrams. It is an essential resource for owners, mechanics, and technicians aiming to preserve the performance, safety, and longevity of their motorcycle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XVS1100 DragStar

Model Nickname:

V-Star 1100

Codes

Chassis Codes:

4X7 (Early models), 5EL, 5K1, 5KS

Engine Codes:

4X7E (V-TwinOHC 2-valve per cylinder)

👋 Introduction

Market Position

Market Segment:

Cruiser, Custom

Target Audience:

Riders seeking classic styling with modern reliability, customizers, DIY mechanics.

Competitive Analysis

Key Competitors:

Honda Shadow, Suzuki Boulevard, Kawasaki Vulcan, Harley-Davidson Sportster (in spirit).

Key Features

Vehicle Key Features:

V-twin engine, shaft drive, classic cruiser styling, comfortable riding position, customizable platform.

Manual Value Proposition:

Provides comprehensive, detailed instructions for all aspects of maintenance, repair, and troubleshooting, enabling owners to perform work themselves and maintain their XVS1100 to factory standards.

📋 Manual Details

Coverage Areas

Model Years Covered:

1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine System:

Complete engine overhaul, cylinder head, piston, crankshaft, valve train, lubrication system, cooling system, starting system, ignition system.

Fuel System:

Carburetor servicing (Mikuni BS38), fuel pump, fuel lines, fuel tank, fuel filters.

Transmission System:

Clutch, gearbox, final drive (shaft drive), lubrication, troubleshooting.

Chassis And Suspension:

Frame inspection, front fork (telescopic), rear shock absorbers, swingarm, steering system.

Braking System:

Front and rear disc brakes, hydraulic system, caliper overhaul, pad replacement, bleeding procedure.

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, ignition system, starter motor, instruments, switches, sensors.

Bodywork And Fittings:

Fenders, fuel tank, seat, handlebars, exhaust system, side covers, mounting hardware.

Procedures Included

Maintenance Procedures:

Routine checks, oil changes, filter replacements, spark plug service, chain/shaft drive maintenance, brake adjustments, lubrication points.

Repair And Overhaul Procedures:

Complete engine rebuild, carburetor tuning and overhaul, transmission disassembly and reassembly, suspension fork servicing, brake caliper rebuild, electrical component testing and replacement.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon issues, fault finding charts.

Technical Depth

Technical Depth:

Comprehensive detailed procedures for both novice mechanics and experienced technicians, including specifications, tolerances, and torque values.

📊 Manual Specifications

File Format

File Format:

File Type:

Searchable text and image-based PDF

Print Quality

Print Quality:

High-resolution scans suitable for printing clear diagrams and text.

Binding Type

Binding Type:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, V-twin, SOHC, 4 valves total (2 per cylinder)

Displacement:

1063 cc

Bore X Stroke:

95.0 mm x 75.0 mm

Compression Ratio:

8.5:1

Performance

Horsepower Claimed:

Approx. 63 hp @ 5500 rpm (rear wheel)

Torque Claimed:

Approx. 67.1 lb-ft @ 3750 rpm (rear wheel)

Fuel System

Carburetion:

Dual Mikuni BS38 carburetors, CV type

Fuel Capacity:

17 liters (4.5 US gal)

Fuel Type:

Unleaded gasoline (minimum 86 octane research)

Lubrication System

Oil Type Recommended:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA compliant

Oil Capacity With Filter Change:

3.80 liters

Oil Filter Part Number:

5GH-13440-00-00 (or equivalent aftermarket)

Cooling System

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Transmission Type:

Constant mesh 5-speed

Final Drive:

Shaft drive

Features

Clutch Type:

Wet, multi-disc

Transmission Oil Type:

Yamalube Gear Oil SAE 80 API GL-4 (or equivalent)

Transmission Oil Capacity:

0.90 liters

📐 Dimensions

Exterior

Length:

2350 mm (92.5 in)

Width:

930 mm (36.6 in)

Height:

1130 mm (44.5 in)

Wheelbase:

1610 mm (63.4 in)

Weights

Dry Weight:

247 kg (545 lbs)

Wet Weight:

267 kg (589 lbs)

Gross Vehicle Weight Rating:

453 kg (1000 lbs)

Suspension And Wheel Specs

Front Suspension Type:

Telescopic fork

Front Fork Travel:

140 mm (5.5 in)

Front Fork Oil Type:

Yamalube Fork Oil 10W (or equivalent)

Front Fork Oil Quantity:

371 ml (12.5 US oz) per leg

Rear Suspension Type:

Swingarm with dual shock absorbers

Rear Shock ABSorber Travel:

110 mm (4.3 in)

Front Tire Size:

130/90-16M/C 67H

Rear Tire Size:

170/80-15M/C 77S

Front Wheel Size:

MT3.50 x 16

Rear Wheel Size:

MT5.00 x 15

Front Brake Type:

Hydraulic disc, dual piston caliper

Front Brake Rotor Diameter:

298 mm

Rear Brake Type:

Hydraulic disc, single piston caliper

Rear Brake Rotor Diameter:

267 mm

Wheelbase Measurement Detail:

Center to center of front and rear axle

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety ratings are not standardized like automotive) - Focus on mechanical integrity and braking performance.

Active Features

Active Safety Features:

Responsive braking system (dual front discs), stable chassis geometry, effective suspension damping.

Passive Features

Passive Safety Features:

Sturdy frame construction, integrated lighting system, reliable electrical components.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic instrumentation: speedometer, odometer, trip meter, neutral indicator, high-beam indicator, oil pressure indicator, turn signal indicators).

Driver Assistance

Driver Assistance Systems:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

First Service Mileage:

1000 km (600 miles)

Regular Service Interval Km:

5000 km (3000 miles) or 6 months

Engine Oil Change Interval:

Every 5000 km (3000 miles) or 6 months

Spark Plug Replacement Interval:

10,000 km (6,000 miles)

Air Filter Cleaning Interval:

Every 5000 km (3000 miles), replace as needed.

Fluid Specifications

Engine Oil Viscosity Range:

SAE 10W-40 or 20W-50 depending on ambient temperature

Brake Fluid Type:

DOT 4

Final Drive Oil Type:

SAE 80 API GL-4 hypoid gear oil

Known Issues

Common Issues Covered:

Carburetor synchronization, starter clutch wear, front fork seal leaks, potential for valve seat recession (less common but addressed in detailed overhaul), shaft drive spline lubrication.

Torque Specifications

Engine Oil Drain Plug Torque:

25 Nm (18 lb-ft)

Wheel Axle Torque:

Front: 54 Nm (40 lb-ft), Rear: 98 Nm (72 lb-ft)

📚 Vehicle History

Brand Heritage

Brand Heritage:

Yamaha Motor Corporation is a globally recognized manufacturer of motorcycles, marine products, and other motorized products, known for its engineering excellence and performance heritage.

Model Evolution

Model Introduction:

The XVS1100 DragStar (also known as V-Star 1100 in many markets) was introduced in 1999 as a mid-size cruiser, filling a gap in Yamaha's lineup between the V-Star 650 and larger touring motorcycles. It was designed to offer classic styling, V-twin character, and Yamaha's renowned reliability.

Model Variants:

The model was primarily offered in two main configurations: the Custom (with a smaller front wheel and different styling) and the Classic (with a larger front wheel and more traditional cruiser aesthetics). The manual covers both variants.

Production

Production Period:

1999 - 2009

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Awards And Recognitions:

Consistently well-regarded in rider reviews and enthusiast circles for its reliability, classic styling, and comfortable ride. While not receiving formal 'awards' in the automotive sense, it has maintained strong sales and rider loyalty throughout its production run.