KTM 125 144 150 200 1999-2010 Workshop Repair Service Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

22 people are viewing this right now

Typ: Motorcycle

Anbieter:

Art.-Nr: 59027

Stichworte: 125 144 150 1999 200 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 KTM Motorcycle Motorcycles

Produktvarianten

Beschreibung

This manual covers the 125, 144, 150, and 200 models produced between 1999 and 2010. These models are globally recognized for their high-performance off-road motorcycles, and these particular models represent a significant lineage of competitive lightweight dirt bikes. Known for their powerful engines, agile handling, and robust construction, these bikes have a strong heritage in various racing disciplines, including motocross and enduro. This comprehensive guide provides the in-depth technical information necessary to understand, maintain, and repair these performance-oriented machines. This workshop repair service manual offers extensive coverage of all systems, including engine, fuel, cooling, clutch, lubrication, transmission, brakes, suspension, steering, and electrical systems. It details scheduled maintenance, fluid specifications, and step-by-step repair procedures for disassembly, assembly, and component replacement. The manual also includes troubleshooting guidance for common issues and diagnostic information, making it an invaluable resource for owners, independent repair shops, and DIY enthusiasts. Its professional-grade content, derived from original manufacturer specifications, ensures accurate and effective service for your motorcycle.

🏷️ Basic Information

Identification

Make:

Model:

125, 144, 150, 200

Model Years Covered:

1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

Codes

Product Code:

N/A (Implied from product name)

👋 Introduction

Market Position

Target Audience:

KTM owners, independent repair shops, DIY enthusiasts

Competitive Analysis

Advantage:

Provides professional-grade technical information for specific model years, often surpassing what is available in general auto parts stores.

Key Features

Content Quality:

Complete and intact, original manufacturer content, trusted by local service/repair shops.

Delivery Method:

Instant Download, saving time and shipping costs.

Digital Benefits:

Print specific sections as needed, keeping the digital copy clean from workshop grime.

📋 Manual Details

Coverage Areas

Model Coverage:

All Models/Engines/Trim/Transmissions Types for KTM 125, 144, 150, 200

Year Coverage:

1999-2010

Page Count

Page Count Estimate:

Hundreds of pages (as per description)

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission

Chassis Systems:

Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame

Electrical Systems:

Electrical System, Wiring Diagrams

Diagnostic Systems:

Troubleshooting, Diagnostic Information

Procedures Included

Maintenance Procedures:

Scheduled Maintenance, Fluid Checks and Replacements, Component Inspections

Repair Procedures:

Step-by-step repair procedures for all covered systems, Disassembly, Assembly, Cleaning and Reinstalling

Troubleshooting Procedures:

Problem Diagnosis, Common Issues and Solutions

Technical Depth

Depth:

Comprehensive (covering service, maintenance, and troubleshooting for professional technicians and DIY enthusiasts)

📊 Manual Specifications

File Format

File Format:

Searchability:

Implied searchable text within PDF

Print Quality

Print Quality:

Full Printable

Zoom Functionality

Zoom In Out:

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Types Covered:

125cc, 144cc, 150cc, 200cc (Two-Stroke engines, typical for this era of KTM motocross/enduro models)

Performance

Horsepower Torque:

Specific figures not provided, but manual covers performance-related diagnostics and tuning.

Fuel System

Fuel Delivery:

Carbureted systems (likely Keihin or Mikuni, common for the era) are covered, including fuel mixture, jetting, and components.

Fuel Type:

Unleaded gasoline (specific octane rating to be detailed in manual)

Cooling System

Cooling Type:

Liquid-cooled (typical for performance KTM models of this period)

Lubrication System

Lubrication Type:

Premix (two-stroke oil mixed with gasoline) or separate oil injection system (to be detailed in manual).

🔧 Transmission

Standard

Transmission Type:

Manual (likely 5-speed or 6-speed gearbox, typical for performance dirt bikes)

Optional

Optional Transmission:

N/A (No optional transmissions typically offered for these models)

Features

Transmission Features:

Clutch operation, gear inspection and replacement, shift mechanism.

📐 Dimensions

Exterior

Overall Dimensions:

Specific dimensions not provided, but manual covers frame, wheels, and suspension adjustments affecting stance.

Weights

Dry Weight:

Specific dry weights vary by model, but manual likely details component weights for assembly/disassembly.

🛡️ Safety Features

Ratings

Safety Standards:

Not applicable in the context of formal crash ratings for off-road motorcycles. Manual emphasizes safe repair practices.

Active Features

Braking System:

Hydraulic disc brakes (front and rear) are comprehensively covered for maintenance and repair.

Passive Features

Suspension System:

Adjustable suspension components (forks and rear shock) are detailed for proper setup and maintenance.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (These are performance off-road motorcycles from the specified era, not equipped with infotainment systems.)

Driver Assistance

Driver Assistance Features:

N/A (No electronic driver assistance features typical for this category of vehicle.)

Connectivity

Connectivity Features:

N/A (No electronic connectivity features.)

Electrical System

Ignition System:

Details on ignition timing, spark plug specifications, and troubleshooting ignition system faults.

Lighting System:

Coverage of headlamp, taillight, and brake light operation and potential bulb replacements.

🔧 Maintenance

Service Intervals

General Maintenance Schedule:

Manual provides detailed recommended service intervals for engine, transmission, suspension, brakes, and other components based on operating hours or mileage.

Fluid Specifications

Engine Oil:

Specific two-stroke oil type, viscosity, and mixing ratio (if applicable) will be detailed. Gearbox oil type and capacity will also be specified.

Coolant:

Type of coolant (e.g., ethylene glycol-based) and recommended mixture ratio with distilled water will be provided.

Brake Fluid:

DOT 3 or DOT 4 brake fluid specification will be indicated.

Known Issues

Common Wear Items:

Manual will address common wear items such as piston rings, clutch plates, bearings, and seals, with replacement procedures.

Suspension Maintenance:

Details on fork seal replacement, shock service, and damper adjustments for optimal performance.

Carburetor Tuning:

Guidance on jetting, idle speed adjustment, and troubleshooting common carburetor issues like bogging or lean/rich conditions.

📚 Vehicle History

Brand Heritage

Brand Focus:

KTM is renowned for its high-performance off-road motorcycles, excelling in motocross and enduro racing.

Model Evolution

Model Series Significance:

The 125, 144, 150, and 200 models represent a lineage of competitive lightweight off-road bikes, evolving with advancements in engine technology and chassis design.

Production

Production Period:

1999-2010 production run for the specified models, indicating a consistent design platform with incremental updates over the years.

🏆 Awards & Recognition

Recognitions

Racing Success:

KTM's consistent success in off-road racing series (e.g., Motocross World Championship, AMA Supercross/Motocross) validates the engineering and performance of these models.

Ratings

Editorial Reviews:

While specific awards are not detailed, this era of KTM bikes was generally lauded for their powerful engines, nimble handling, and robust construction.