Daewoo Sens 1999 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Sens Year: 1999 Codes Chassis Code: KLA1 👋 Introduction Market Position Segment: Compact/Subcompact Car Target Audience: DIY enthusiasts, independent repair shops, and professional...

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Art.-Nr: 25119

Stichworte: 1999 Car Daewoo Sens

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Beschreibung

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact/Subcompact Car

Target Audience:

DIY enthusiasts, independent repair shops, and professional mechanics.

Competitive Analysis

Competitors 1999:

Hyundai Accent, Kia Sephia, Chevrolet Aveo (GM Daewoo), Ford Fiesta (European market).

Key Features

Design Philosophy:

Affordable, practical, and fuel-efficient transportation, often designed with European influence (based on Opel platforms).

Value Proposition:

Providing reliable and straightforward mechanics for everyday use.

📋 Manual Details

Coverage Areas

Models Covered:

All Daewoo Sens 1999 models, including all engine variants, trim levels, and transmission types.

Page Count

Estimated Page Count:

Approx. 1500+ pages (typical for comprehensive workshop manuals of this era)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul for all Daewoo Sens 1999 engine options (e.g., 1.5L SOHC, 1.5L DOHC).

Fuel System:

Fuel injection system diagnostics, component testing, fuel pump, injectors, pressure regulator, EVAP system.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), timing control, sensor diagnostics.

Cooling System:

Radiator, fan, thermostat, water pump, coolant specifications, leak detection.

Exhaust System:

Catalytic converter, mufflers, exhaust manifold, O2 sensors.

Transmission Manual:

Clutch system, gearbox removal, disassembly, assembly, adjustment, and repair.

Transmission Automatic:

Automatic transmission operation, fluid specifications, torque converter, hydraulic control, diagnostics, and repair.

Drivetrain:

Front-wheel drive system, CV joints, drive axles, wheel bearings.

Suspension System:

Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings, alignment specifications.

Steering System:

Power steering system (pump, rack, hoses), steering column, tie rods, alignment.

Brake System:

Front and rear disc/drum brakes, ABS system (if equipped), brake lines, calipers, wheel cylinders, master cylinder, fluid specifications, bleeding procedures.

Electrical System:

Battery, charging system (alternator, starter), wiring diagrams, fuses, relays, lighting system, horn.

Engine Control Module ECM:

ECM operation, diagnostic trouble codes (DTCs), sensor inputs, actuator outputs.

Body And Chassis:

Body panel removal and installation, door mechanisms, interior trim, glass replacement, chassis component repair.

Heating Ventilation Air Conditioning HVAC:

AC system components, refrigerant, compressor, evaporator, condenser, heater core, blower motor, climate control system.

Safety Systems:

Airbag system (SRS) diagnostics and component replacement (with proper safety precautions).

Procedures Included

Maintenance:

Regular servicing, oil changes, filter replacements, fluid checks and top-offs, lubrication points.

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues, symptom-based troubleshooting guides.

Repair:

Detailed instructions for component replacement, disassembly, and reassembly of all major vehicle systems.

Diagnostics:

On-board diagnostics (OBD-II) information, diagnostic trouble code (DTC) interpretation, wiring diagrams for electrical troubleshooting.

Technical Specifications:

Precise measurements, torque values, clearances, fluid capacities, and electrical specifications.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all vehicle systems.

Technical Depth

Depth:

Comprehensive (covering basic maintenance to full engine and transmission rebuilds, including electrical diagnostics).

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Print Quality

Scan Resolution:

High-resolution scans ensuring clarity of text and diagrams (typical for professional manuals).

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code Typical:

A15MF (1.5L SOHC)

Displacement Liters:

Cylinder Configuration:

Inline 4-cylinder

Valve Train:

SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on variant.

Performance

Horsepower Typical:

Approx. 75-90 HP (for 1.5L SOHC)

Torque Typical Nm:

Approx. 110-125 Nm (for 1.5L SOHC)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Ignition System

Ignition Timing:

Electronically controlled with knock sensor.

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission

Features

Clutch Type:

Dry single plate (for manual transmission)

Fluid Specifications

Manual Transmission Fluid Spec:

API GL-4 SAE 75W-90 or 80W-90 Gear Oil (consult specific manual for exact spec)

Automatic Transmission Fluid Spec:

Dexron III or equivalent ATF (consult specific manual for exact spec)

📐 Dimensions

Exterior

Body Styles:

3-door Hatchback, 5-door Hatchback, 4-door Sedan

Length Mm Typical Sedan:

Approx. 4060 mm

Width Mm Typical:

Approx. 1605 mm

Height Mm Typical:

Approx. 1420 mm

Weights

Curb Weight Kg Typical:

Approx. 950-1050 kg

🛡️ Safety Features

Ratings

Crash Test Results:

Limited independent crash test data available for this specific model year and market. Likely comparable to other vehicles in its class from the late 1990s.

Active Features

Optional on some trim levels.

Passive Features

Airbags:

Driver and passenger front airbags standard on most models.

Seatbelts:

3-point front and rear seatbelts.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette player, optional CD player. Basic speaker configuration.

Driver Assistance

Cruise Control:

Optional on higher trim levels.

Connectivity

Auxiliary Input:

N/A (Not typically equipped with aux or USB ports from the factory).

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 7,500 - 10,000 km or 6-12 months, whichever comes first (synthetic oil recommended).

Air Filter Replacement Interval:

Every 15,000 - 30,000 km.

Spark Plug Replacement Interval:

Every 30,000 - 45,000 km (standard copper plugs), longer for platinum/iridium.

Timing Belt Replacement Interval:

Every 60,000 - 90,000 km or 4-5 years (CRITICAL for engine longevity).

Brake Fluid Flush Interval:

Every 2-3 years.

Coolant Flush Interval:

Every 2-3 years or 40,000-60,000 km.

Fluid Specifications

Engine Oil Spec:

API SJ or SL, SAE 5W-30 or 10W-40 (check owner's manual for specific viscosity recommendations).

Coolant Spec:

Ethylene Glycol based coolant, 50/50 mix with distilled water.

Power Steering Fluid Spec:

Dexron II/III ATF or specific power steering fluid (verify with manual).

Brake Fluid Spec:

DOT 3 or DOT 4.

Known Issues

Engine Mounts:

Wear and tear leading to increased vibration.

Suspension Bushings:

Degradation over time causing noise and poor handling.

Exhaust System:

Corrosion and leaks, especially in humid climates.

Electrical Connectors:

Corrosion and loose connections in various sensors and modules.

Heater Core:

Leaks can lead to coolant loss and fogging of windows.

📚 Vehicle History

Brand Heritage

Parent Company:

Daewoo Motor Company (South Korea), later acquired by General Motors.

Model Evolution

Predecessor:

Daewoo Nexia (based on Opel Kadett E).

Platform Basis:

Based on the Daewoo Lanos platform, which itself had roots in Opel designs (Kadett E).

Production

Production Years Model:

1997-2002 (for the Daewoo Sens/Lanos)

Manufacturing Locations:

South Korea, Poland (FSO Daewoo), Ukraine (ZAZ Daewoo), Uzbekistan (UZDaewooAuto).

🏆 Awards & Recognition

Recognitions

Customer Satisfaction:

Generally considered a value-oriented vehicle with mixed reviews on long-term reliability compared to Japanese or German competitors of the era. The manual's usefulness is key to maintaining these vehicles.