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    Daewoo Sens 1999 Workshop Repair Service Manual

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    The Sens, produced in 1999, represents a compact and practical vehicle designed for affordable, fuel-efficient transportation. Based on the Lanos platform, which itself drew inspiration from Opel designs, the Sens...
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    Typ: Car
    Anbieter:
    Art.-Nr: 75144
    Stichworte: 1999 Car Daewoo Sens
    The Sens, produced in 1999, represents a compact and practical vehicle designed for affordable, fuel-efficient transportation. Based on the Lanos platform, which itself drew inspiration from Opel designs, the Sens offered a straightforward mechanical approach, making it a value-oriented choice in its market segment. Available in various body styles including 3-door and 5-door hatchbacks, and a 4-door sedan, it typically featured an inline 4-cylinder engine, most commonly a 1.5L SOHC or DOHC variant, producing approximately 75-90 horsepower. Its engineering quality and reliability, while subject to comparisons with established competitors of the late 1990s, were supported by accessible and uncomplicated systems, making it a common sight for DIY enthusiasts and independent repair shops. This comprehensive workshop repair service manual provides extensive coverage for all Sens 1999 models, encompassing every engine variant, trim level, and transmission type. The manual details essential maintenance procedures, including routine servicing and fluid changes, alongside in-depth troubleshooting guides for diagnosing and resolving common and complex issues. It offers step-by-step repair instructions for all major vehicle systems, from the engine, fuel, and ignition systems to the drivetrain, suspension, and braking systems. Furthermore, it includes detailed technical specifications, torque values, fluid capacities, and comprehensive electrical wiring diagrams, equipping owners, mechanics, and technicians with the necessary information to effectively maintain and repair their Sens.
    🏷️ Basic Information
    Identification
    Make:
    Daewoo
    Model:
    Sens
    Year:
    1999
    Codes
    Chassis Code:
    KLA1
    👋 Introduction
    Market Position
    Segment:
    Compact/Subcompact Car
    Target Audience:
    DIY enthusiasts, independent repair shops, and professional mechanics.
    Competitive Analysis
    Competitors 1999:
    Hyundai Accent, Kia Sephia, Chevrolet Aveo (GM Daewoo), Ford Fiesta (European market).
    Key Features
    Design Philosophy:
    Affordable, practical, and fuel-efficient transportation, often designed with European influence (based on Opel platforms).
    Value Proposition:
    Providing reliable and straightforward mechanics for everyday use.
    📋 Manual Details
    Coverage Areas
    Models Covered:
    All Daewoo Sens 1999 models, including all engine variants, trim levels, and transmission types.
    Page Count
    Estimated Page Count:
    Approx. 1500+ pages (typical for comprehensive workshop manuals of this era)
    Manual Type
    Type:
    Workshop Repair Service Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine:
    Detailed diagnostics, repair, and overhaul for all Daewoo Sens 1999 engine options (e.g., 1.5L SOHC, 1.5L DOHC).
    Fuel System:
    Fuel injection system diagnostics, component testing, fuel pump, injectors, pressure regulator, EVAP system.
    Ignition System:
    Spark plugs, ignition coils, distributor (if applicable), timing control, sensor diagnostics.
    Cooling System:
    Radiator, fan, thermostat, water pump, coolant specifications, leak detection.
    Exhaust System:
    Catalytic converter, mufflers, exhaust manifold, O2 sensors.
    Transmission Manual:
    Clutch system, gearbox removal, disassembly, assembly, adjustment, and repair.
    Transmission Automatic:
    Automatic transmission operation, fluid specifications, torque converter, hydraulic control, diagnostics, and repair.
    Drivetrain:
    Front-wheel drive system, CV joints, drive axles, wheel bearings.
    Suspension System:
    Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings, alignment specifications.
    Steering System:
    Power steering system (pump, rack, hoses), steering column, tie rods, alignment.
    Brake System:
    Front and rear disc/drum brakes, ABS system (if equipped), brake lines, calipers, wheel cylinders, master cylinder, fluid specifications, bleeding procedures.
    Electrical System:
    Battery, charging system (alternator, starter), wiring diagrams, fuses, relays, lighting system, horn.
    Engine Control Module ECM:
    ECM operation, diagnostic trouble codes (DTCs), sensor inputs, actuator outputs.
    Body And Chassis:
    Body panel removal and installation, door mechanisms, interior trim, glass replacement, chassis component repair.
    Heating Ventilation Air Conditioning HVAC:
    AC system components, refrigerant, compressor, evaporator, condenser, heater core, blower motor, climate control system.
    Safety Systems:
    Airbag system (SRS) diagnostics and component replacement (with proper safety precautions).
    Procedures Included
    Maintenance:
    Regular servicing, oil changes, filter replacements, fluid checks and top-offs, lubrication points.
    Troubleshooting:
    Step-by-step diagnostic procedures for common and complex issues, symptom-based troubleshooting guides.
    Repair:
    Detailed instructions for component replacement, disassembly, and reassembly of all major vehicle systems.
    Diagnostics:
    On-board diagnostics (OBD-II) information, diagnostic trouble code (DTC) interpretation, wiring diagrams for electrical troubleshooting.
    Technical Specifications:
    Precise measurements, torque values, clearances, fluid capacities, and electrical specifications.
    Wiring Diagrams:
    Comprehensive electrical wiring schematics for all vehicle systems.
    Technical Depth
    Depth:
    Comprehensive (covering basic maintenance to full engine and transmission rebuilds, including electrical diagnostics).
    📊 Manual Specifications
    File Format
    Digital Format:
    PDF (Portable Document Format)
    Print Quality
    Scan Resolution:
    High-resolution scans ensuring clarity of text and diagrams (typical for professional manuals).
    Binding Type
    Binding:
    N/A (Digital PDF format)
    Paper Type
    Paper Quality:
    N/A (Digital PDF format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code Typical:
    A15MF (1.5L SOHC)
    Displacement Liters:
    1.5
    Cylinder Configuration:
    Inline 4-cylinder
    Valve Train:
    SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on variant.
    Performance
    Horsepower Typical:
    Approx. 75-90 HP (for 1.5L SOHC)
    Torque Typical Nm:
    Approx. 110-125 Nm (for 1.5L SOHC)
    Fuel System
    Fuel Delivery:
    Multi-point Fuel Injection (MPI)
    Fuel Type:
    Unleaded Gasoline
    Ignition System
    Ignition Timing:
    Electronically controlled with knock sensor.
    🔧 Transmission
    Standard
    Transmission Type Standard:
    5-speed Manual Transmission
    Optional
    Transmission Type Optional:
    4-speed Automatic Transmission
    Features
    Clutch Type:
    Dry single plate (for manual transmission)
    Fluid Specifications
    Manual Transmission Fluid Spec:
    API GL-4 SAE 75W-90 or 80W-90 Gear Oil (consult specific manual for exact spec)
    Automatic Transmission Fluid Spec:
    Dexron III or equivalent ATF (consult specific manual for exact spec)
    📐 Dimensions
    Exterior
    Body Styles:
    3-door Hatchback, 5-door Hatchback, 4-door Sedan
    Length Mm Typical Sedan:
    Approx. 4060 mm
    Width Mm Typical:
    Approx. 1605 mm
    Height Mm Typical:
    Approx. 1420 mm
    Weights
    Curb Weight Kg Typical:
    Approx. 950-1050 kg
    🛡️ Safety Features
    Ratings
    Crash Test Results:
    Limited independent crash test data available for this specific model year and market. Likely comparable to other vehicles in its class from the late 1990s.
    Active Features
    ABS:
    Optional on some trim levels.
    Passive Features
    Airbags:
    Driver and passenger front airbags standard on most models.
    Seatbelts:
    3-point front and rear seatbelts.
    💡 Technology Features
    Infotainment
    Audio System:
    Factory fitted radio/cassette player, optional CD player. Basic speaker configuration.
    Driver Assistance
    Cruise Control:
    Optional on higher trim levels.
    Connectivity
    Auxiliary Input:
    N/A (Not typically equipped with aux or USB ports from the factory).
    🔧 Maintenance
    Service Intervals
    Engine Oil Change Interval:
    Every 7,500 - 10,000 km or 6-12 months, whichever comes first (synthetic oil recommended).
    Air Filter Replacement Interval:
    Every 15,000 - 30,000 km.
    Spark Plug Replacement Interval:
    Every 30,000 - 45,000 km (standard copper plugs), longer for platinum/iridium.
    Timing Belt Replacement Interval:
    Every 60,000 - 90,000 km or 4-5 years (CRITICAL for engine longevity).
    Brake Fluid Flush Interval:
    Every 2-3 years.
    Coolant Flush Interval:
    Every 2-3 years or 40,000-60,000 km.
    Fluid Specifications
    Engine Oil Spec:
    API SJ or SL, SAE 5W-30 or 10W-40 (check owner's manual for specific viscosity recommendations).
    Coolant Spec:
    Ethylene Glycol based coolant, 50/50 mix with distilled water.
    Power Steering Fluid Spec:
    Dexron II/III ATF or specific power steering fluid (verify with manual).
    Brake Fluid Spec:
    DOT 3 or DOT 4.
    Known Issues
    Engine Mounts:
    Wear and tear leading to increased vibration.
    Suspension Bushings:
    Degradation over time causing noise and poor handling.
    Exhaust System:
    Corrosion and leaks, especially in humid climates.
    Electrical Connectors:
    Corrosion and loose connections in various sensors and modules.
    Heater Core:
    Leaks can lead to coolant loss and fogging of windows.
    📚 Vehicle History
    Brand Heritage
    Parent Company:
    Daewoo Motor Company (South Korea), later acquired by General Motors.
    Model Evolution
    Predecessor:
    Daewoo Nexia (based on Opel Kadett E).
    Platform Basis:
    Based on the Daewoo Lanos platform, which itself had roots in Opel designs (Kadett E).
    Production
    Production Years Model:
    1997-2002 (for the Daewoo Sens/Lanos)
    Manufacturing Locations:
    South Korea, Poland (FSO Daewoo), Ukraine (ZAZ Daewoo), Uzbekistan (UZDaewooAuto).
    🏆 Awards & Recognition
    Recognitions
    Customer Satisfaction:
    Generally considered a value-oriented vehicle with mixed reviews on long-term reliability compared to Japanese or German competitors of the era. The manual's usefulness is key to maintaining these vehicles.
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