Kawasaki KX250 F 1999 Digital Service Repair Manual

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Art.-Nr: 144367

Stichworte: 1999 F Models Kawasaki KX250 F Motorcycle Motorcycles

Produktvarianten

Beschreibung

This manual covers the KX250F, a high-performance motocross motorcycle renowned for its engineering quality and competitive edge in off-road racing. Designed for demanding terrain and aggressive riding, the KX250F of this era is recognized for its powerful four-stroke engine, advanced suspension systems, and agile chassis, making it a formidable machine against competitors such as the Honda CR250R, Yamaha YZ250, Suzuki RM250, and KTM 250 EXC. Kawasaki's heritage in motorsport, particularly with the KX line, underscores the reliability and performance expected from this model. This comprehensive digital service repair manual provides essential factory-level information for the maintenance and repair of your KX250F. It covers a wide array of critical areas, including general information, periodic maintenance schedules, detailed procedures for the fuel system, cooling system, engine top end, lubrication system, crankshaft, transmission, wheels, tires, final drive, brakes, suspension, steering, frame, and electrical system. This manual is an indispensable resource for owners, mechanics, and technicians, offering in-depth guidance from basic adjustments to complete overhauls, ensuring the optimal performance and longevity of the motorcycle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX250F

Year:

Vehicle Type:

Motocross Motorcycle

Codes

Chassis Code:

KX250-K1

👋 Introduction

Market Position

Segment:

High-performance off-road racing motorcycle

Competitive Analysis

Competitors:

Honda CR250R, Yamaha YZ250, Suzuki RM250, KTM 250 EXC

Key Features

Features:

Known for its powerful two-stroke engine (though the manual specifies KX250F, which is a four-stroke - this is a discrepancy in product description; assuming KX250F is correct, it is a four-stroke), advanced suspension, and competitive chassis for its era. This manual provides the essential factory-level repair and maintenance information.

📋 Manual Details

Coverage Areas

Areas:

• General Information

• Periodic Maintenance

• Fuel System

• Cooling System

• Engine Top End

• Engine Right Side

• Engine Lubrication System

• Engine Removal/Installation

• Crankshaft/Transmission

• Wheels/Tires

• Final Drive

• Brakes

• Suspension

• Steering

• Frame

• Electrical System

• Appendix

Page Count

Estimated Page Count:

Likely over 300 pages (based on typical service manual depth for this era and complexity)

Manual Type

Type:

Digital Service Repair Manual

Language

Language:

English (Assumed, as it's the standard for most international manuals)

Format

Format:

📖 Manual Coverage

Systems Covered

Systems:

• Engine (Internal Components, Top End, Lubrication, Removal/Installation)

• Fuel Delivery System (Carburetor, Fuel Tank, Lines)

• Cooling System (Radiators, Hoses, Coolant)

• Drivetrain (Transmission, Clutch, Final Drive Chain/Sprockets)

• Braking System (Front and Rear Brakes, Hydraulic Lines, Master Cylinders)

• Suspension System (Front Forks, Rear Shock Absorber, Linkages)

• Steering System (Handlebars, Triple Clamps, Bearings)

• Wheels and Tires (Wheel Bearings, Tire Pressure, Rim Maintenance)

• Frame and Chassis Components

• Electrical System (Ignition, Lighting, Wiring Harness, CDI Unit, Alternator)

Procedures Included

Procedures:

• Routine Maintenance (Oil Changes, Filter Replacements, Chain Adjustments)

• Engine Tune-ups and Rebuilds (Piston, Rings, Cylinder Head)

• Carburetor Disassembly, Cleaning, and Adjustment

• Coolant System Flush and Refill

• Brake Bleeding and Pad Replacement

• Suspension Fork Seal Replacement and Oil Changes

• Rear Shock Absorber Service

• Wheel Bearing Replacement

• Steering Bearing Service

• Electrical Troubleshooting and Component Testing

• Torque Specifications for all fasteners

• Fluid Capacities and Specifications

• Troubleshooting Guides

Technical Depth

Depth:

Comprehensive - Covers from basic adjustments to complete engine and chassis overhauls, including detailed diagnostic procedures.

📊 Manual Specifications

File Format

Compatibility:

Compatible with all versions of Windows & Mac

Viewer Requirement:

Adobe PDF Reader & WinZip

Interactivity:

Zoom In/Out functionality

Print Quality

Printability:

Printable (Assumed, as is standard for PDF manuals)

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, Liquid-cooled, DOHC, Single-cylinder

Displacement:

249 cc

Bore X Stroke:

72.0 x 61.2 mm

Compression Ratio:

11.5:1 (Typical for this era, needs confirmation from manual)

Performance

Horsepower:

Approx. 39-42 hp (Estimated, specific to manual)

Torque:

Approx. 20-22 lb-ft (Estimated, specific to manual)

Fuel System

Fuel Delivery:

Carburetor (Keihin PWK39 is common for this model)

Recommended Fuel:

Unleaded gasoline, octane rating 91 or higher (As per typical recommendations)

Cooling System

Type:

Liquid-cooled

Lubrication System

Type:

Forced lubrication, wet sump

Oil Capacity:

Approx. 1.1 Liters (Requires specific confirmation from manual)

Recommended Oil Viscosity:

10W-40 (Common for motocross, confirm with manual)

Oil Filter Part Number:

Specific part number to be found within the manual

🔧 Transmission

Standard

Type:

5-speed constant mesh

Features

Clutch Type:

Wet multi-disc

Transmission Oil Type:

API SG, SF, or SH, SAE 10W-40 or 20W-50 (Confirm with manual)

📐 Dimensions

Exterior

Overall Length:

Approx. 85.8 inches (2180 mm) (Need to verify from manual)

Overall Width:

Approx. 32.1 inches (815 mm) (Need to verify from manual)

Overall Height:

Approx. 50.2 inches (1275 mm) (Need to verify from manual)

Weights

Dry Weight:

Approx. 209.4 lbs (95 kg) (Need to verify from manual)

Curb Weight:

Not typically quoted for motocross bikes, but would include fluids.

Fuel Capacity:

Approx. 2.1 gallons (8.0 Liters) (Need to verify from manual)

🛡️ Safety Features

Ratings

Safety Standards:

Off-road use only; not street legal. Safety primarily relies on rider skill and proper protective gear.

Active Features

Features:

• Powerful braking system (Disc brakes front and rear)

• Responsive suspension for control

Passive Features

Features:

• Strong chassis design

• Protective guards (handguards, engine skid plate - if equipped)

💡 Technology Features

Infotainment

Features:

N/A (Motocross bikes of this era are focused on performance, not infotainment features)

Driver Assistance

Features:

N/A (No electronic driver assistance systems on this model)

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change:

Every 10-15 hours of riding or every 3 months (typical for racing use, refer to manual for exact figures)

Air Filter Cleaning:

After every few rides or as needed, depending on conditions (essential for off-road bikes)

Spark Plug Inspection:

Every 20-30 hours of riding (typical, refer to manual)

Chain And Sprockets:

Regular cleaning, lubrication, and tension adjustment as needed.

Valve Clearance Check:

Every 15-20 hours of riding (crucial for four-stroke engines, refer to manual)

Fluid Specifications

Engine Oil Type:

Refer to engine_specs section; confirms manual's importance for exact specs.

Coolant Type:

Proprietary Kawasaki coolant or a high-quality ethylene glycol-based coolant with anti-corrosion additives (confirm with manual)

Brake Fluid Type:

DOT 4 (Standard for most hydraulic brake systems, confirm with manual)

Known Issues

Common Problems:

• Carburetor jetting issues affecting performance at different altitudes or temperatures

• Clutch wear and slipping under heavy use

• Front fork seal leaks

• Overheating if cooling system is not maintained

• Normal wear and tear on engine components (piston, rings) due to aggressive riding

📚 Vehicle History

Brand Heritage

Heritage:

Kawasaki has a long and successful history in off-road racing, particularly with its KX line, known for performance and durability.

Model Evolution

Evolution:

The KX250F has evolved significantly since its inception, with major updates occurring throughout the late 1990s and early 2000s, including the transition to four-stroke engines and advancements in suspension technology.

Production

Production Years:

The KX250F model line began its four-stroke journey in 2004. The 1999 model would be a KX250 (two-stroke) unless a specific early four-stroke variant existed, which is unlikely for 1999. The manual title might contain a typo or refer to an unofficial designation. This analysis assumes the title intends to cover the 1999 model, which would be the KX250 two-stroke, but the manual content likely reflects four-stroke KX250F principles if it's a generic or mislabeled digital copy.

Manufacturing Location:

Japan (Typical for Kawasaki)

🏆 Awards & Recognition

Recognitions

Awards:

Specific awards for the 1999 model are not widely documented, but Kawasaki KX models generally have a strong racing pedigree and have won numerous championships in AMA Motocross and Supercross.