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Mitsubishi Galant 1999 Service Repair Manual

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This manual covers the 1999 Mitsubishi Galant, an 8th generation model (E50/E60/E70/E80 series) known for its stylish, aerodynamic design and competitive positioning in the mid-size sedan market. The Galant offered...
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Mitsubishi Galant 1999 Service Repair Manual
This manual covers the 1999 Mitsubishi Galant, an 8th generation model (E50/E60/E70/E80 series) known for its stylish, aerodynamic design and competitive positioning in the mid-size sedan market. The Galant offered a choice of efficient four-cylinder or powerful V6 engines, with available Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) drivetrains, appealing to a broad range of drivers. Its engineering focused on providing a comfortable ride and a modern aesthetic, aiming to compete with established models from Toyota, Honda, Ford, and Chevrolet. This comprehensive Factory Service Manual provides detailed information for the maintenance, diagnosis, and repair of the 1999 Mitsubishi Galant. It includes step-by-step instructions for all major systems, including powertrain, transmission, drivetrain, suspension, steering, brakes, and electrical components. Additionally, the manual covers scheduled maintenance, troubleshooting common issues, and provides essential technical specifications and electrical wiring diagrams. This resource is designed to assist owners, mechanics, and technicians in keeping the vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1999
Codes
Chassis Code:
E50/E60/E70/E80 series
👋 Introduction
Market Position
Segment:
Mid-size sedan, competing in a crowded segment with offerings from Toyota, Honda, Ford, and Chevrolet.
Competitive Analysis
Key Competitors 1999:
Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Malibu, Nissan Altima.
Key Features
Platform:
8th generation platform offered a more stylish and aerodynamic design compared to its predecessors.
Engine Options:
Available with a choice of fuel-efficient four-cylinder engines and a more powerful V6.
Drivetrain Options:
Offered both Front-Wheel Drive (FWD) and optional All-Wheel Drive (AWD) for enhanced traction.
📋 Manual Details
Coverage Areas
Vehicle Generations:
Covers the 8th generation Mitsubishi Galant (1993-2003), specifically focusing on the 1999 model year.
Regions:
Primarily targets North American specifications, but likely includes relevant global variations.
Page Count
Estimated Pages:
Likely in the range of 1000-1500 pages, typical for comprehensive factory service manuals.
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Transmission:
Automatic transmission (AT), manual transmission (MT) diagnostics, service, and overhaul.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) systems, drive shafts, differentials, CV joints.
Suspension:
Front suspension (McPherson strut), rear suspension (multi-link), shock absorbers, springs, control arms, alignment.
Steering:
Power steering system, steering gear, steering column, tie rods.
Brakes:
Front disc brakes, rear disc brakes (or drum depending on trim), ABS system, brake lines, master cylinder, calipers.
Electrical:
Battery, charging system, starting system, ignition system, lighting, instruments, gauges, horn, wipers, power accessories.
Body And Chassis:
Body panels, doors, windows, interior trim, exterior trim, bumpers, frame structure, corrosion prevention.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser.
Safety Systems:
Airbag system (SRS), seat belts, body integrity for crashworthiness.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) for engine control and ABS.
Repair:
Step-by-step repair instructions for all major components and systems, including engine, transmission, suspension, brakes, and electrical.
Overhaul:
Detailed procedures for complete engine and transmission rebuilds.
Adjustment:
Procedures for adjusting brakes, clutch, parking brake, and suspension geometry.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Specifications:
Detailed technical specifications, torque values, clearances, and tolerances for all components.
Technical Depth
Depth:
Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIYers.
Diagnostic Tools:
Covers use of basic hand tools, specialized diagnostic equipment (e.g., OBD-II scanner), and testing procedures.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clear diagrams and text.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
Searchability
Feature:
Likely text-searchable PDF, allowing for quick location of specific information.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 (2.0L SOHC I4)
Displacement 1:
1997 cc
Horsepower 1:
Approx. 135 hp @ 6000 rpm
Torque 1:
Approx. 135 lb-ft @ 4000 rpm
Secondary Engine
Engine Code 2:
6G72 (3.0L SOHC V6)
Displacement 2:
2972 cc
Horsepower 2:
Approx. 195 hp @ 6000 rpm
Torque 2:
Approx. 207 lb-ft @ 4500 rpm
Fuel System
Injection:
Electronic Multi-Point Fuel Injection (MPI)
Octane Rating:
87 Octane (Regular Unleaded), 91 Octane recommended for V6
Engine Management
System:
Engine Control Module (ECM) / Powertrain Control Module (PCM)
🔧 Transmission
Standard
Type FWD:
5-speed Manual Transmission (MT)
Optional
Type FWD AWD:
4-speed Automatic Transmission (AT) with electronically controlled lock-up clutch
Optional Awd
System:
INVECS-II (Intelligent & Innovative Vehicle Electronic Control System) with Sports Mode for AT
Fluid Specifications
Atf Type:
Mitsubishi DIAQUEEN ATF SP-II M or equivalent Dexron III
Mtf Type:
GL-4 SAE 75W-90 Gear Oil
📐 Dimensions
Exterior
Length:
Approx. 4720 mm (185.8 in)
Width:
Approx. 1760 mm (69.3 in)
Height:
Approx. 1400 mm (55.1 in)
Wheelbase:
Approx. 2700 mm (106.3 in)
Weights
Curb Weight Est:
Approx. 1400-1550 kg (3086-3417 lbs) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Likely achieved 4-star rating (model year specific verification recommended)
NHTSA Passenger Front Impact:
Likely achieved 4-star rating (model year specific verification recommended)
Active Features
ABS:
Standard on most trims, Anti-lock Braking System
Passive Features
Airbags:
Driver and front passenger airbags (SRS - Supplemental Restraint System)
Seat Belts:
3-point front and rear seat belts, pretensioners for front seats
Child Seat Anchors:
LATCH/ISOFIX system not standard in 1999, though some models may have provisions.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and/or CD player. Premium audio systems often available on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Traction Control:
Optional on some models, particularly those with AWD.
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity in this era.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement I4:
Every 30,000 miles (48,000 km) with platinum-tipped plugs.
Spark Plug Replacement V6:
Every 60,000 miles (96,000 km) with platinum-tipped plugs.
Timing Belt Replacement:
Critical: Every 60,000 miles (96,000 km) or 4 years for 4G63 engine due to interference design. V6 uses a timing chain.
Fluid Specifications
Engine Oil:
API SG or SH, SAE 5W-30 (preferred) or 10W-30. Capacity: 4.5 US quarts (4.3L) with filter for I4, 4.7 US quarts (4.5L) with filter for V6.
Coolant:
Mitsubishi Super Long Life Coolant (LLC) or equivalent ethylene glycol-based coolant, 50/50 mix with distilled water. Capacity: Approx. 7.0 US quarts (6.6L).
Brake Fluid:
DOT 3 or DOT 4 approved brake fluid.
Known Issues
Engine Mounts:
Premature wear and cracking of engine mounts, leading to vibration and noise.
Transmission Shifts At:
Delayed or harsh shifts, particularly on higher mileage vehicles, often due to valve body issues or solenoid failure.
ABS Sensor Failure:
ABS warning light illumination due to faulty wheel speed sensors.
Cv Joint Boots:
Tearing of CV joint boots can lead to premature wear of the joints.
Power Window Regulators:
Failure of power window regulators and motors.
📚 Vehicle History
Brand Heritage
Company:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history of engineering and innovation.
Model Evolution
Generation Start:
The 8th generation Galant (launched 1993 in Japan, 1994 in North America) represented a significant shift in styling and platform design, moving towards a more European-influenced aesthetic.
Trim Levels 1999:
Typically included ES (base), LS (mid-level), GS (sporty, often V6), and GTZ (top-tier V6 with AWD).
Production
Manufacturing Locations:
Primarily produced in Japan (Okazaki Plant) and the United States (Normal, Illinois Plant).
🏆 Awards & Recognition
Recognitions
Consumer Reports:
Past models received mixed reviews for reliability; specific 1999 year ratings should be checked.
Certifications
Emission Standards:
Designed to meet EPA emission standards for the 1999 model year.
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