Engine Mechanical:
Detailed information on all engine variants for the 1999 Bora.
Engine Electrical:
Wiring diagrams, diagnostic procedures for engine control systems.
Fuel System:
Diagnosis and repair of fuel injectors, pumps, and lines.
Ignition System:
Spark plugs, coils, ignition timing, and related components.
Cooling System:
Radiator, thermostat, water pump, hoses, and fan assembly service.
Exhaust System:
Catalytic converter, mufflers, pipes, and emissions control.
Transmission Manual:
Clutch, gearbox, driveshafts, and associated components.
Transmission Automatic:
If applicable to the 1999 Bora, detailed procedures for automatic transmission service and repair.
Drivetrain:
Front-wheel drive system, axles, and CV joints.
Suspension System:
Front and rear suspension components, shock absorbers, springs, and alignment specifications.
Steering System:
Power steering pump, rack and pinion, steering column, and linkage.
Braking System:
Hydraulic system, ABS, disc brakes, brake pads, rotors, and lines.
Electrical System:
Battery, charging system, lighting, wipers, and horn.
Body And Chassis:
Structural components, body panels, doors, windows, and trim.
HVAC System:
Air conditioning, heating, ventilation, and climate control.
Interior Trim:
Seats, dashboard, headliner, and carpet removal/installation.
Diagnostics:
Troubleshooting guides and diagnostic trouble codes (DTCs) for various systems.
Scheduled Maintenance:
Detailed maintenance schedules and procedures for oil changes, filter replacements, etc.
Routine Inspections:
Guidelines for visual inspections of critical components.
Component Diagnosis:
Step-by-step diagnostic procedures for identifying faults.
Disassembly And Assembly:
Instructions for removing, repairing, and reinstalling various vehicle parts.
Repair Procedures:
Detailed repair instructions for common and complex issues.
Rebuilding Procedures:
Information on rebuilding major components like engines and transmissions.
Cleaning Procedures:
Methods for cleaning specific components.
Lubrication:
Lubrication points and specifications.
Tightening Torques:
Specific torque values for critical fasteners.
Depth Level:
Comprehensive workshop-level detail.
Diagrams Illustrations:
Includes diagrams and pictures to aid in understanding procedures.
Special Tools:
Lists required special tools for specific repair procedures.
Troubleshooting Flowcharts:
Likely includes diagnostic flowcharts for common problems.
Engine Variants:
Likely includes 1.4L, 1.6L, 1.8L, 2.0L petrol engines, and 1.9L TDI diesel engines.
Horsepower Range:
Approximately 75 HP to 150 HP depending on the specific engine.
Torque Range:
Varies by engine, but generally robust for its class.
Injection Type:
Multi-point fuel injection (MPI) for petrol, direct injection for TDI diesel.
Fuel Type:
Unleaded gasoline (petrol), Diesel fuel.
Oil Change Interval:
Typically every 15,000 km (9,375 miles) or 12 months, whichever comes first, depending on driving conditions.
Timing Belt:
For most petrol engines, replacement is recommended around 90,000-120,000 km (56,000-75,000 miles).
Engine Oil:
Volkswagen recommends specific synthetic or semi-synthetic oils meeting VW 502 00 or VW 504 00 standards (check specific engine).
Coolant:
G12 (pink) or G13 (purple) antifreeze coolant, mixed with distilled water.
Brake Fluid:
DOT 4 brake fluid.
Transmission Fluid Manual:
Gear oil meeting VW specifications (e.g., G 052 171 A2 for some models).
Transmission Fluid Auto:
Specific ATF (Automatic Transmission Fluid) meeting VW specifications.
Ignition Coils:
Coil pack failure leading to misfires is a known issue on some petrol engines.
Window Regulators:
Front and rear window regulator mechanisms can fail over time.
Towing Eye Cover:
Front towing eye cover can become brittle and break.
ABSorbent Pads In Door Panels:
These can degrade and cause issues with door mechanisms.
Diesel Particulate Filter:
For TDI models, early signs of DPF clogging might occur if not maintained properly.
