Vehicle Segment:
Dual-sport / Enduro Motorcycle
Target Audience:
Enthusiasts, off-road riders, dual-sport riders seeking comprehensive service information.
Competitor Models:
KTM EXC series, Yamaha WR series, Honda XR series, Suzuki DR-Z series.
Manual Value Proposition:
Enables DIY servicing, repairs, and overhauls, providing significant cost savings and maintaining vehicle performance.
Resource Type:
Essential technical reference for owners and mechanics.
Engine Systems:
Engine disassembly, assembly, inspection, repair, timing, lubrication, cooling, fuel system, ignition system, starting system, exhaust system.
Transmission Drivetrain:
Clutch, gearbox (transmission), final drive (chain and sprockets), internal transmission components, shift mechanism.
Chassis Suspension:
Front forks (suspension), rear shock absorber (suspension), swingarm, linkages, bearings, steering system.
Braking System:
Front brake system (caliper, master cylinder, disc, lines), rear brake system (caliper, master cylinder, disc, lines), hydraulic system, bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting system, ignition system components, instrument cluster, starter motor.
Fuel System:
Carburetor (model specific, likely Mikuni), fuel tank, fuel lines, fuel filter, fuel pump (if applicable).
Bodywork Controls:
Body panels, seat, handlebars, footpegs, levers, cables (throttle, clutch).
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, chain adjustment, brake fluid changes, air filter cleaning/replacement, valve clearance checks/adjustments.
Repair Procedures:
Engine rebuilds, carburetor overhaul, suspension fork servicing, brake caliper rebuild, electrical troubleshooting, bearing replacement, transmission repairs.
Disassembly Reassembly:
Detailed step-by-step instructions for complete disassembly and reassembly of all major components and systems.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and uncommon issues across all vehicle systems.
Adjustments:
Carburetor tuning, ignition timing, chain tension, clutch free play, suspension sag, steering head bearing adjustment.
Diagnostic Level:
Advanced (Includes detailed diagnostic flowcharts and explanations for troubleshooting).
Rebuild Level:
Comprehensive (Covers complete engine, transmission, and suspension rebuilds).
Specification Detail:
In-depth technical specifications, tolerances, torque values, fluid capacities, and electrical data.
Engine Type:
Four-stroke, Single-cylinder
Displacement:
Approximately 600 cc (Specific variant may exist, e.g., 576cc or similar for the period)
Bore X Stroke:
Not Specified (Refer to manual for exact dimensions)
Valve Train:
SOHC (Single Overhead Camshaft), 4-valve (likely configuration for the period)
Horsepower:
Estimated 40-50 HP (Exact figures vary by tuning and model year, refer to manual for official specs)
Torque:
Not Specified (Refer to manual for exact figures)
Fuel Delivery:
Carburetor (Likely Mikuni VM or TM series, e.g., 38mm)
Fuel Type:
Unleaded Gasoline (Octane rating as per manufacturer recommendation)
Cooling Method:
Liquid-cooled
Ignition Type:
CDI (Capacitor Discharge Ignition) / Electronic Ignition
Length:
Not Specified (Refer to manual)
Width:
Not Specified (Refer to manual)
Height:
Not Specified (Refer to manual)
Dry Weight:
Approximately 125-135 kg (Dry weight, refer to manual for exact figure)
Wet Weight:
Not Specified (Refer to manual)
Fuel Capacity:
Approximately 10-12 Liters (Fuel tank capacity, refer to manual)
Safety Certification:
Not Applicable (Motorcycle, typically road legal based on local regulations)
Braking System Type:
Hydraulic Disc Brakes (Front and Rear)
Suspension Design:
Telescopic front forks, Monoshock rear suspension with linkage
Lighting:
Headlight, Taillight, Brake Light, Turn Signals (as per road legal requirements)
Tire Specification:
Dual-sport rated tires (e.g., 90/90-21 Front, 140/80-18 Rear - Refer to manual for exact sizes and types)
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance Features:
N/A (No electronic rider aids typical for this era)
Connectivity Options:
N/A
Instrument Cluster:
Analog speedometer, tachometer, odometer, trip meter, basic indicator lights (turn signals, high beam, neutral).
Oil Change Interval:
Refer to manual (Typically every 2000-4000 km or annually for dual-sports, but manual provides precise interval).
Air Filter Service:
Refer to manual (Frequent cleaning/replacement recommended for off-road use).
Spark Plug Service:
Refer to manual (Typical interval around 5000-10000 km).
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment recommended (e.g., every 500-1000 km).
Engine Oil Type:
Refer to manual (Likely SAE 10W-40 or 15W-50, JASO MA rated semi-synthetic or fully synthetic motorcycle oil).
Engine Oil Capacity:
Refer to manual (Typically 1.5-2.0 Liters).
Coolant Type:
Refer to manual (Ethylene glycol-based coolant, typically a 50/50 mix with distilled water).
Brake Fluid Type:
Refer to manual (Likely DOT 4 hydraulic brake fluid).
Common Wear Items:
Clutch plates, brake pads, fork seals, wheel bearings, chain and sprockets due to off-road use.
Potential Electrical Issues:
Voltage regulator/rectifier failure, stator winding degradation (common on older bikes).
Carburetor Tuning Sensitivity:
Carburetors can be sensitive to altitude and temperature changes, requiring periodic adjustment.
