Market Segment:
High-performance trail and mountain snowmobiles
Competitors:
Ski-Doo, Arctic Cat, Polaris
Product Value Proposition:
Empowers owners to perform maintenance and repairs, saving significant costs and ensuring optimal vehicle performance.
Manual Usability:
Easy-to-use PDF format with printable diagrams and searchable text.
Coverage Scope:
Comprehensive service, repair, and maintenance
Estimated Page Count:
Varies by specific model and year, typically 300-600 pages for a complete service manual
Manual Type:
Service Repair Workshop Manual
Searchability:
Searchable PDF text allowing for quick information retrieval.
Device Compatibility:
Compatible with PC and Mac computers.
Engine Systems:
Engine overhaul, fuel system, ignition system, cooling system, lubrication system, exhaust system, starting system, electrical components, engine diagnostics, tuning.
Drivetrain Systems:
CVT (Continuously Variable Transmission) operation, drive clutch, driven clutch, chaincase, drive axle, track system, suspension components.
Chassis And Body:
Frame inspection and repair, body panel removal and installation, handlebars, steering system, seat, storage compartments, lighting system, skis.
Electrical And Diagnostics:
Wiring diagrams, electrical component testing, troubleshooting, battery, charging system, lighting, gauges, sensors, CDI unit.
Suspension Systems:
Front ski suspension (e.g., telescopic struts, independent front suspension on some models) and rear suspension (e.g., articulating rear suspension).
Braking System:
Hydraulic disc brake system, including caliper, rotor, brake lines, and master cylinder service.
Track And Skis:
Track condition inspection, tension adjustment, and ski alignment/wear analysis.
Maintenance Procedures:
Routine maintenance checks, lubrication, fluid changes (oil, coolant), filter replacement, spark plug service, track tension adjustment, clutch inspection.
Repair Procedures:
Step-by-step repair instructions for all major systems, including engine rebuilds, transmission servicing, suspension repairs, electrical troubleshooting, and bodywork.
Troubleshooting Guides:
Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues.
Installation Procedures:
Guidance on installing common accessories like windshields, handguards, and racks, if applicable to the manual's scope.
Rebuilding Procedures:
Detailed instructions for engine component rebuilding, clutch rebuilds, and suspension component overhauls.
Depth Of Information:
In-depth technical data, specifications, torque values, tolerances, and diagnostic procedures suitable for professional technicians and skilled DIY enthusiasts.
Diagnostic Tools:
Information on using basic tools and diagnostic techniques for troubleshooting. May not cover specialized electronic diagnostic tools specific to later model years.
Wiring Diagrams:
Comprehensive electrical wiring diagrams illustrating all circuits, components, and color coding.
Engine Type:
2-stroke, liquid-cooled, reed-valve induction
Sx700 Engine Displacement:
698 cc
Sx600 Engine Displacement:
597 cc
Horsepower Range:
Typically 100-120 HP (specific output varies by model and tuning)
Torque Specifications:
Specific torque values for all fasteners and critical engine components are provided within the manual.
Fuel Delivery:
Carbureted (dual Mikuni carburetors, e.g., VM38 or similar)
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Oil Mixture:
Premix or Autolube system (depending on specific sub-model/configuration)
Ignition Type:
Digital CDI (Capacitor Discharge Ignition)
Cooling Method:
Liquid-cooled
Cylinder Layout:
Inline 2-cylinder
Oil Change Interval:
As per Yamaha recommendations, typically annually or after a set number of operating hours/miles (e.g., 100 hours).
Spark Plug Replacement:
Recommended at specific intervals or based on inspection (e.g., every 1500-2000 miles or annually).
Clutch Maintenance:
Regular inspection for wear, proper tension, and cleaning of clutch sheaves and rollers.
Engine Oil:
Specific 2-stroke oil meeting Yamaha's recommendations for autolube or premix (e.g., Yamalube 2-stroke oil).
Coolant:
Permanent type antifreeze coolant (e.g., ethylene glycol based) mixed with distilled water in a 50/50 ratio.
Chaincase Oil:
Yamaha recommends specific gear oil for the chaincase (e.g., Yamalube Gear Oil). Consult manual for exact viscosity and quantity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (consult manual for exact specification).
Common Wear Items:
Drive belts, clutch components (weights, rollers, springs), carbides, hyfax, suspension bushings, exhaust system gaskets.
Engine Considerations:
Proper warm-up and cool-down procedures are critical for 2-stroke engines. Overheating due to cooling system issues can lead to significant damage.
