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Harley Davidson FLSTS Heritage Springer 2000-2005 Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTS Heritage Springer Model Code: FLSTS Production Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 👋 Introduction Market Position Segment: Cruiser, Classic Motorcycle...
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Harley Davidson FLSTS Heritage Springer 2000-2005 Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTS Heritage Springer
Model Code:
FLSTS
Production Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
👋 Introduction
Market Position
Segment:
Cruiser, Classic Motorcycle
Target Audience:
Harley-Davidson FLSTS Heritage Springer owners, mechanics, enthusiasts
Competitive Analysis
Key Differentiators:
Retro styling, Springer front fork, Heritage softail platform, V-twin engine
Key Features
Model Heritage:
Combines classic styling cues with modern Harley-Davidson engineering
Manual Value Proposition:
Essential resource for maintaining and repairing the specific FLSTS model, ensuring longevity and optimal performance
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, component inspection, timing, lubrication system
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system, wiring diagrams
Transmission:
Clutch, gearbox, primary drive, final drive, lubrication
Chassis And Suspension:
Front and rear suspension (including Springer front end), frame, steering, wheel alignment
Brakes:
Front and rear brake systems, hydraulic lines, calipers, rotors, master cylinders
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, fuel filter
Exhaust System:
Exhaust pipes, mufflers, heat shields
Electrical Components:
Lighting, instrumentation, battery, fuses, relays, accessories
Bodywork And Trim:
Fenders, tank, seat, handlebars, fairings (if applicable), trim components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, tire pressure, brake checks, battery maintenance
Troubleshooting:
Diagnostic charts, common problems and solutions, electrical fault finding
Component Repair And Rebuild:
Detailed step-by-step instructions for engine, transmission, suspension, brake, and electrical component repair
Disassembly And Assembly:
Complete guides for major component removal and reinstallation
Wiring Diagrams:
Comprehensive schematics for all electrical systems
Technical Depth
Depth Of Coverage:
Comprehensive: from basic maintenance to complete engine rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval
Print Quality:
High-resolution scans, printable pages
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Evolution (Evo) V-Twin, Air-Cooled
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.50 in x 4.47 in (88.9 mm x 113.5 mm)
Compression Ratio:
8.8:1
Performance
Horsepower Estimated:
65 hp @ 5200 rpm (approximate)
Torque Estimated:
76 ft-lbs @ 3200 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (AKI)
Ignition System
Ignition Type:
Electronic Ignition with Knock Sensor
🔧 Transmission
Standard
Transmission Type:
5-Speed Constant Mesh
Primary Drive:
Duplex Chain
Final Drive:
Belt Drive (Gates Carbon Drive)
Features
Clutch Type:
Wet, multi-plate
Gear Ratios:
Manual specifies exact ratios for each gear
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula+ or equivalent SAE 50 Transmission Fluid
Fluid Capacities
Transmission Oil Capacity:
Approx. 1 US pint (0.47 L)
📐 Dimensions
Exterior
Length:
93.9 in (2385 mm)
Width:
39.0 in (990 mm)
Height:
53.0 in (1346 mm)
Wheelbase:
63.5 in (1613 mm)
Weights
Dry Weight:
640 lbs (290 kg)
Gross Vehicle Weight Rating:
1025 lbs (465 kg)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gal (18.9 L)
Wheels And Tires
Front Tire Size:
MT90B16 (72H)
Rear Tire Size:
130/90B16 (73H)
Front Wheel Type:
Spoke
Rear Wheel Type:
Spoke
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not subject to the same crash testing as cars)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals
Frame Construction:
Steel, cradle type
💡 Technology Features
Infotainment
Infotainment System:
None (Basic analog instrumentation)
Instrumentation
Instrument Cluster:
Analog speedometer, tachometer, fuel gauge, voltage meter, indicator lights
🔧 Maintenance
Service Intervals
First Service Mileage:
1000 miles (1600 km)
Subsequent Service Mileage:
Every 5000 miles (8000 km) or 6 months, whichever comes first
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Synthetic Motor Oil (or equivalent SAE 20W50 or 10W50) meeting Harley-Davidson specifications.
Engine Oil Capacity:
Approx. 3.5 US quarts (3.3 L) with filter change
Primary Chain Case Oil Type:
Harley-Davidson Formula+ or equivalent SAE 50 Transmission Fluid
Primary Chain Case Oil Capacity:
Approx. 1 US quart (0.95 L)
Brake Fluid Type:
DOT 5 Silicone-Based Brake Fluid
Known Issues
Common Wear Items:
Clutch plates, drive belt, fork seals, wheel bearings
Potential Flaws:
Carburetor tuning (Mikuni HSR42), electrical connectors can corrode, Springer fork maintenance (greasing).
Filter Part Numbers
Oil Filter Part Number:
Harley-Davidson 63796-77A (or equivalent)
📚 Vehicle History
Brand Heritage
Brand Foundation:
Founded in 1903, Milwaukee, Wisconsin
Heritage Focus:
Long history of V-twin engines and classic American motorcycle design
Model Evolution
Heritage Springer Lineage:
Inspired by classic Harley-Davidson Springers of the past, featuring the iconic springer front fork
Introduction Year:
1998
Model Year Range:
1998-2003 (FLSTS), 2005-2007 (FLSTSC - Classic variant, but FLSTS production effectively ended with this generation's update)
Production
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the FLSTS are not widely publicized, it was recognized for its authentic retro styling and ride quality within the motorcycle enthusiast community.
Ratings
Owner Satisfaction:
Generally high owner satisfaction, particularly among those appreciating classic styling and the V-twin riding experience.
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