2000 Aprilia RSV Mille Service Repair Workshop Manual
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The RSV Mille, produced in 2000, is a distinguished Italian sportbike renowned for its powerful V-Twin, four-stroke, liquid-cooled engine. Featuring a 998 cc displacement and DOHC valvetrain, it delivers approximately...
The RSV Mille, produced in 2000, is a distinguished Italian sportbike renowned for its powerful V-Twin, four-stroke, liquid-cooled engine. Featuring a 998 cc displacement and DOHC valvetrain, it delivers approximately 130-135 horsepower. The RSV Mille was the brand's entry into the superbike market, praised for its exceptional handling, potent engine, and premium Italian design, solidifying the brand's competitive standing. This model showcases advanced engineering with a 6-speed transmission, hydraulic clutch, and a robust chassis equipped with fully adjustable front and rear suspension.
This comprehensive Factory Service Repair Workshop Manual in English provides in-depth guidance for the RSV Mille. It covers all essential maintenance procedures, from routine fluid changes and filter replacements to detailed step-by-step repair instructions for every major component and system, including the engine, fuel injection, cooling, electrical, and chassis parts. The manual also includes troubleshooting diagnostics for common issues, technical specifications, and high-quality diagrams with detailed exploded views, making it an invaluable resource for do-it-yourself enthusiasts and professional mechanics alike to ensure optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Year:
2000
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced professional mechanics.
Value Proposition
Cost Saving:
Inexpensive way to keep your vehicle working properly and save on labor costs.
Key Features
Instruction Style:
Step-by-step instructions for efficient and correct job completion.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
Printability
Print Status:
All pages are printable
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, disassembly, assembly, and component testing.
Fuel System:
Fuel injection system, fuel pump, injectors, regulators, and related components.
Cooling System:
Radiator, coolant flow, water pump, thermostat, hoses, and fan operation.
Electrical System:
Wiring diagrams, ignition system, charging system, lighting, starter, battery, and electronic control units (ECUs).
Chassis Parts:
Frame, suspension (front and rear), steering, wheels, and braking system.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and general upkeep.
Repair:
Detailed step-by-step repair procedures for all major components and systems.
Troubleshooting:
Diagnostic procedures, common issues, and solutions for performance problems.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete disassembly and reassembly.
Diagrams Illustrations
Quality:
Top quality diagrams and highly detailed exploded pictures.
📊 Manual Specifications
File Quality
PDF Quality:
High resolution, sharp text and graphics.
Requirements
Software Requirements:
Adobe PDF Reader & WinZip (or equivalent unzipping software).
Binding Type
Binding Type:
Digital (Not Applicable for PDF)
Paper Type
Paper Type:
Digital (Not Applicable for PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke, Liquid-cooled
Displacement
Displacement:
998 cc
Bore X Stroke
Bore X Stroke:
97 mm x 67.5 mm
Compression Ratio
Compression Ratio:
10.3:1
Valvetrain
Valvetrain:
DOHC, 4 valves per cylinder
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Ignition System
Ignition Type:
Digital CDI with electronic advance
Lubrication
Lubrication System:
Wet sump
Cooling System
Cooling Type:
Liquid-cooled
Performance Spec
Peak Horsepower:
Approximately 130-135 HP (exact figures vary by region and dyno testing)
Peak Torque:
Approximately 70-72 lb-ft (exact figures vary by region and dyno testing)
🔧 Transmission
Gearbox
Transmission Type:
6-speed, constant mesh
Clutch
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Final Drive
Final Drive Type:
O-ring sealed chain
📐 Dimensions
Weights
Dry Weight:
Approximately 197 kg (434 lbs)
Wet Weight:
Approximately 213 kg (470 lbs) (with all fluids)
Dimensions
Length:
2050 mm (80.7 in)
Width:
720 mm (28.3 in)
Height:
1150 mm (45.3 in)
Wheelbase:
1410 mm (55.5 in)
Seat Height:
810 mm (31.9 in)
Fuel Capacity
Fuel Tank Capacity:
21 liters (5.5 US gal)
🛡️ Safety Features
Braking System
Front Brakes:
Dual 320 mm discs, radial-mount 4-piston calipers (e.g., Brembo)
Refer to manual for specific spark plug type and gap (e.g., NGK CR9EB).
Filters
Oil Filter Part Number:
Refer to manual for exact part number, common aftermarket numbers include Hiflofiltro HF303 or K&N KN-138.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles.
Model Evolution
Rsv Mille Introduction:
The RSV Mille was Aprilia's first large-displacement sportbike, launched in 1998, designed to compete in the superbike market. The 2000 model represents an early iteration of this highly capable machine.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Reputation:
The RSV Mille was widely praised for its excellent handling, powerful V-twin engine, and premium Italian styling, establishing Aprilia as a serious contender in the liter-class sportbike segment.
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