Engine:
Detailed information on engine disassembly, assembly, inspection, and repair, including carburetion, ignition, cooling, and lubrication systems.
Transmission:
Procedures for gearbox inspection, repair, and maintenance, including clutch operation.
Chassis:
Front fork, rear suspension, frame, and steering system maintenance and repair.
Brakes:
Front and rear brake system servicing, including hydraulic components and pad replacement.
Electrical:
Wiring diagrams, ignition system, lighting, starter system, charging system, and component testing.
Fuel System:
Carburetor adjustment, cleaning, and repair, fuel tank and fuel line maintenance.
Exhaust System:
Information on exhaust system components and maintenance.
Bodywork:
Fairings, fenders, seat, and other body component removal, installation, and care.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Troubleshooting:
Diagnostic procedures and common problem identification for various systems.
Repair:
Step-by-step repair instructions for all major vehicle components.
Disassembly Assembly:
Detailed procedures for taking apart and reassembling vehicle components.
Adjustments:
Carburetor synchronization, idle speed adjustment, brake lever adjustment, clutch adjustment.
Inspection:
Component inspection for wear, damage, and proper function.
Tightening Torques:
Specification of correct torque values for various fasteners during assembly and maintenance.
Depth:
Comprehensive, from basic maintenance to detailed engine rebuilds and electrical diagnostics.
Quality:
High-resolution PDF, printable pages.
Printability:
Yes, all pages are printable.
Binding:
Digital (PDF download), allows for custom printing and binding.
Paper Type:
Not applicable (digital format).
Os Compatibility:
Windows, Mac, Linux OS.
Reader Software:
Adobe Reader required.
Engine Type:
4-stroke, SOHC, V-twin
Bore X Stroke:
83.0 x 73.0 mm
Cooling System:
Liquid-cooled
Horsepower:
Approx. 50 HP @ 6,000 RPM (factory spec may vary slightly)
Torque:
Approx. 64 Nm (47 lb-ft) @ 4,000 RPM (factory spec may vary slightly)
Carburetor:
Dual Keihin CVK34
Fuel Tank Capacity:
14 Liters (3.7 US gal)
Ignition System:
Digital CDI
Oil Type:
Refer to manual for specific Kawasaki oil recommendations (typically SAE 10W-40, API SG or higher).
Overall Length:
Approx. 2370 mm (93.3 in)
Overall Width:
Approx. 910 mm (35.8 in)
Overall Height:
Approx. 1135 mm (44.7 in)
Wheelbase:
Approx. 1605 mm (63.2 in)
Ground Clearance:
Approx. 140 mm (5.5 in)
Seat Height:
Approx. 720 mm (28.3 in)
Curb Weight:
Approx. 243 kg (535.8 lbs)
Dry Weight:
Approx. 222 kg (489.4 lbs)
Safety Ratings:
Motorcycles are not typically rated by agencies like NHTSA in the same way cars are. Safety is primarily dependent on rider skill and adherence to maintenance.
Braking System:
Front: Disc brake. Rear: Drum brake (or Disc brake on some variants/markets, check specific model details).
Lighting:
Halogen headlight, taillight, brake lights, turn signals.
Oil Change Interval:
Refer to manual; typically every 6,000 km (3,700 miles) or 6 months.
Filter Change Interval:
Refer to manual; usually coincides with oil changes.
Chain Maintenance:
Lubrication and adjustment every 1,000 km (600 miles) or after washing/rain riding.
Spark Plug Replacement:
Refer to manual; typically around 12,000 km (7,500 miles).
Engine Oil Viscosity:
SAE 10W-40 (or as specified in the manual).
Brake Fluid Type:
DOT 4 (or as specified in the manual).
Coolant Type:
Ethylene glycol based coolant with demineralized water (50:50 mix) (or as specified).
Carburetor Issues:
Can be prone to fuel gumming if left stored for extended periods without draining fuel. Synchronization might be needed over time.
Rear Brake Wear:
Drum brake on rear can wear and require adjustment or replacement of shoes.
Electrical Connections:
As with many motorcycles of this age, corrosion on electrical connectors can sometimes cause intermittent issues.
Brand Focus:
Kawasaki Heavy Industries is a long-standing Japanese manufacturer known for a wide range of products including motorcycles, heavy equipment, and aerospace.
Vn800 Lineage:
The VN800 platform was introduced in the mid-1990s and evolved through various iterations including the Classic and Drifter models. The VN800-B5 is part of this established cruiser line.
Production Period:
The VN800 series was produced for approximately a decade, with the VN800-B5 representing a specific model year within that range.
