Segment:
Subcompact car, budget-friendly economy car.
Target Audience:
First-time car buyers, students, commuters, budget-conscious consumers.
Key Competitors:
Honda Fit (later Jazz), Toyota Echo (later Yaris), Ford Fiesta, Chevrolet Aveo (later Sonic), Hyundai Accent.
Vehicle Appeal:
Affordable price, fuel efficiency, compact size for urban maneuverability, practicality for its class.
Value For Owner:
Empowers owners to perform maintenance and repairs themselves, saving on labor costs and extending vehicle lifespan. Provides accurate diagnostic information crucial for effective repairs.
Years Covered:
2001, 2002, 2003, 2004, 2005
Regions Covered:
Global Markets (primarily North America, Europe, Asia)
Estimated Pages:
Hundreds (precise count varies based on specific edition)
Type:
Factory Service Repair Manual
Powertrain:
Engine mechanical (assembly, disassembly, diagnosis), fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control system (ECU, sensors, actuators), transmission (manual and automatic), clutch, drive axles, differential.
Chassis:
Suspension (front and rear), steering system (rack and pinion), braking system (ABS, components, bleeding), wheels and tires, chassis components.
Body:
Exterior body panels, interior trim, doors, windows, mirrors, lighting, HVAC (heating, ventilation, and air conditioning), safety restraints (airbags, seatbelts).
Electrical:
Wiring diagrams, electrical components, battery, charging system, starting system, lighting circuits, power accessories, diagnostic trouble codes (DTCs), instrument cluster, audio system.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, belt inspections/replacements, spark plug replacement, lubrication.
Repair:
Component removal and installation, system diagnostics, troubleshooting common faults, engine overhaul, transmission repair, brake caliper replacement, suspension component replacement.
Diagnostics:
Symptom-based troubleshooting, diagnostic trouble code interpretation, electrical system testing, fuel system pressure testing, compression testing.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters.
Depth:
Comprehensive; covers everything from basic scheduled maintenance and troubleshooting to complete engine and transmission rebuilds, detailed electrical system diagnostics, and bodywork repair.
Searchability:
Typically searchable text, allowing for quick information retrieval.
Print Readability:
Designed for clarity, suitable for printing individual pages or the entire manual.
Binding:
N/A (Digital PDF download)
Paper:
N/A (Digital PDF download)
Completeness:
Complete official factory service manual, offering full factory repair procedures and specifications.
Engine Type:
Inline 4-cylinder, SOHC
Displacement:
1.5 Liters (1493 cc)
Bore X Stroke:
71.0 mm x 76.0 mm
Horsepower:
Approximately 90-100 hp (varies slightly by market and specific engine tuning)
Torque:
Approximately 95-100 lb-ft (varies slightly)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Coolant Capacity:
Approximately 4.8 liters (5.1 US quarts)
Oil Capacity:
Approximately 3.8 liters (4.0 US quarts) with filter change
Timing Belt Or Chain:
Timing Belt
Transmission Type:
5-speed Manual Transmission
Transmission Type:
4-speed Automatic Transmission
Transmission Fluid Manual:
API GL-4 (Manual), ATF SP-III or equivalent (Automatic)
Manual Fluid Capacity:
Approximately 2.1 liters
Automatic Fluid Capacity:
Approximately 6.5 liters (total system capacity)
NHTSA Front Impact Driver:
Not extensively rated for this generation in all markets. Generally considered acceptable for its class and era.
IIHS Small Overlap Front:
N/A (Test not available for this generation of vehicle)
ABS:
Optional on some trims, standard on higher trims or later model years.
Electronic Brakeforce Distribution:
Often paired with ABS when available.
Airbags:
Driver and front passenger airbags standard. Side airbags optional on some models.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system included.
Audio System:
Base models featured a basic AM/FM/CD player. Higher trims may have had enhanced speakers or optional cassette/CD players.
Display:
Simple digital or analog displays for climate control and audio.
Features:
Limited; primarily focused on essential safety features like ABS (optional). No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist were available.
Options:
Basic; no Bluetooth, USB ports, or smartphone integration were standard or widely available options.
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement:
Every 60,000 miles (96,000 km)
Timing Belt Replacement:
Recommended every 60,000 miles (96,000 km) or 4 years, whichever comes first.
Engine Oil Type:
API SJ or higher, SAE 5W-30 viscosity recommended for most climates.
Coolant Type:
Ethylene glycol-based antifreeze/coolant (typically orange or red for Kia/Hyundai, consult manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4
Common Problems:
Timing belt failure (if not replaced at recommended intervals), minor oil leaks from valve cover gasket, occasional electrical issues (e.g., window regulators), clutch wear in manual transmissions.
Troubleshooting Focus:
The manual provides detailed guidance on diagnosing and resolving these and other common issues.
Manufacturer:
Kia Motors Corporation (South Korea)
First Generation Launch:
1997 (South Korea), 2000 (Global Markets)
Generation Dc Years:
1997-2005
Facelift:
Minor facelift in 2003 (e.g., updated front grille, headlamps).
Manufacturing Locations:
South Korea, Malaysia (CKD assembly)
