BMW R1150RT Workshop Repair Manual 2001-2006

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Art.-Nr: 129749

Stichworte: 2001 2002 2003 2004 2005 2006 BMW Motorcycle Motorcycles R Series R1150RT

Produktvarianten

Beschreibung

The BMW R1150RT, produced between 2001 and 2006, is a distinguished German-engineered motorcycle renowned for its exceptional long-distance touring capabilities. Powered by an air/oil-cooled, 1130 cc Boxer Twin engine, it delivers 95 horsepower and 72 lb-ft of torque, offering a smooth and reliable performance. Key features include its robust shaft drive with a single-sided swingarm, optional Integral ABS for enhanced safety, and a comprehensive instrumentation panel. This model, built upon the legacy of its predecessors, has been widely acclaimed for its comfort and touring prowess, making it a favored choice for extended journeys. This comprehensive workshop service and repair manual provides expert-level guidance for the BMW R1150RT (chassis code R22). It covers all essential aspects of maintenance, diagnostics, and repair, including detailed procedures for the engine, transmission, clutch, final drive, chassis, suspension, brakes, and electrical systems. With thousands of high-resolution pages, this manual offers original manufacturer-produced information, covering everything from routine oil changes and valve adjustments to complex engine overhauls and electrical troubleshooting. It is an indispensable resource for professional technicians, experienced DIY mechanics, and owners dedicated to maintaining their R1150RT to the highest standards.

🏷️ Basic Information

Identification

Make:

Model:

R1150RT

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Professional motorcycle technicians, experienced DIY mechanics, and BMW R1150RT owners seeking in-depth repair knowledge.

Competitive Analysis

Value Proposition:

Provides access to the same factory-level information used by authorized BMW dealerships, offering superior accuracy and detail compared to generic aftermarket manuals.

Key Features

Content Source:

Original manufacturer-produced workshop manuals, wiring diagrams, and technical bulletins.

Accessibility:

Instant download, accessible via PDF reader on multiple devices.

📋 Manual Details

Coverage Areas

Documentation Scope:

Comprehensive workshop service and repair

Page Count

Estimated Pages:

Thousands (highly detailed, comparable to dealer manuals)

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Digital Format:

Acrobat PDF

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Clutch, Final Drive

Chassis:

Suspension (Front Telelever, Rear Paralever), Brakes (ABS variants), Steering, Wheels, Tires

Electrical:

Ignition System, Fuel Injection System, Lighting, Instrumentation, Battery, Charging System, Starter Motor, ABS Electronics

Body And Frame:

Fairing, Seat, Fuel Tank, Luggage Systems, Chassis Components

Procedures Included

Maintenance:

Oil Changes, Filter Replacements, Spark Plug Service, Valve Clearance Adjustment, Brake Fluid Replacement, Final Drive Oil Change

Diagnostics:

Troubleshooting Guides, Fault Code Interpretation, Component Testing

Repair:

Engine Overhaul (Pistons, Rings, Bearings), Transmission Rebuild, Clutch Replacement, Suspension Component Overhaul, Brake System Repair, Electrical Component Diagnosis and Replacement

Adjustments:

Throttle Control, Clutch Lever, Shift Lever, Suspension Preload

Technical Depth

Depth:

Expert-level: Covers complete engine rebuilds, complex electrical diagnostics, and detailed component disassembly/reassembly.

📊 Manual Specifications

File Format

Compatibility:

Windows & MAC Compatible

Print Quality

Quality:

High-resolution, clear diagrams and text for easy reading and printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Air/Oil-cooled, Four-stroke Boxer Twin

Displacement:

1130 cc (1130 cm³)

Bore X Stroke:

99 mm x 70.5 mm

Compression Ratio:

9.4:1

Performance

Horsepower:

95 hp (70 kW) @ 7,250 rpm

Torque:

98 Nm (72 lb-ft) @ 5,250 rpm

Fuel System

Induction:

Bosch Motronic MA 2.4 Fuel Injection

Fuel Type:

Unleaded Premium (95 RON)

Lubrication

Oil Type:

API SG or SH, SAE 20W-50 (preferred) or SAE 10W-40, 15W-40, 20W-50

Oil Capacity With Filter Change:

Approximately 4.0 liters (4.2 US qt)

Engine Maintenance

Valve Clearance Intake:

0.15 mm (Cold)

Valve Clearance Exhaust:

0.25 mm (Cold)

Spark Plug Type:

Bosch WSR6F or equivalent (typically dual spark)

Spark Plug Gap:

0.6 - 0.7 mm

🔧 Transmission

Standard

Type:

6-speed Manual

Features

Final Drive:

Shaft Drive with Single-Sided Swingarm

Maintenance

Gearbox Oil Type:

SAE 75W-90 API GL-5 Gear Oil

Gearbox Oil Capacity:

Approximately 1.0 liter (1.05 US qt)

Final Drive Oil Type:

SAE 80W-90 API GL-5 Gear Oil

Final Drive Oil Capacity:

Approximately 0.23 liters (0.24 US qt)

📐 Dimensions

Exterior

Length:

Approx. 2,230 mm (87.8 in)

Width:

Approx. 955 mm (37.6 in) (over mirrors)

Height:

Approx. 1,435 mm (56.5 in) (seat height variable)

Weights

Dry Weight:

Approx. 255 kg (562 lbs)

Gross Vehicle Weight Rating:

Approx. 500 kg (1102 lbs)

🛡️ Safety Features

Active Features

Integral ABS (optional, depending on specific model variant)

Braking System:

Dual disc front, single disc rear with Brembo calipers

Passive Features

Lighting:

Halogen Headlight, LED Taillight

💡 Technology Features

Infotainment

Audio System:

Optional integrated audio system with radio and CD player (depending on market and options).

Instrumentation:

Comprehensive analog and digital display including speedometer, tachometer, fuel gauge, gear indicator, ambient temperature, and warning lights.

Driver Assistance

BMW's Integral ABS system provides combined braking actuation and anti-lock functionality for enhanced safety.

Connectivity

Diagnostic Port:

On-board diagnostics (OBD) port for use with BMW diagnostic tools, detailed in the manual.

🔧 Maintenance

Service Intervals

First Service:

1,000 km (600 miles) - Check valve clearance, change oil and filter, check all fasteners.

Subsequent Service:

10,000 km (6,000 miles) or annually - Includes: oil and filter change, check and adjust valve clearance, inspect spark plugs, check brake fluid, inspect all cables and hoses, check tire pressure and wear.

Major Service:

40,000 km (24,000 miles) - Includes: Gearbox oil change, final drive oil change, inspect clutch, inspect driveshaft and universal joint.

Fluid Specifications

Brake Fluid:

DOT 4

Coolant:

BMW recommended coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors (mix 50/50 with distilled water).

Known Issues

Fuel Pump:

Early models could experience fuel pump failures. Diagnosis and replacement procedures are detailed.

Hall Sender Unit:

Potential failure of the Hall sender unit leading to starting or running issues. Manual provides testing procedures.

Clutch Actuator:

Leaking clutch slave cylinder or actuator seal is a common point of service. Manual covers replacement.

Paralever Pivot Bearings:

Wear in the Paralever pivot bearings can cause looseness and affect handling. Manual details inspection and replacement.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Germany

Model Evolution

Predecessor:

BMW R1100RT

Successor:

BMW R1200RT

Production

Production Years:

2001 - 2006

🏆 Awards & Recognition

Recognitions

Touring Capability:

Widely recognized for its long-distance touring comfort and capability by motorcycle publications and riders.