Yamaha TDM900 TDM900P 2001-2007 Full Service Repair Manual

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Art.-Nr: 57659

Stichworte: 2001 2002 2003 2004 2005 2006 2007 Misc Motorcycle Motorcycles TDM900 TDM900P Yamaha

Produktvarianten

Beschreibung

The Yamaha TDM900, produced from 2001 to 2007, is a versatile sport-touring motorcycle renowned for its robust parallel-twin engine and capable chassis. Featuring an 897cc liquid-cooled, DOHC engine, the TDM900 delivers approximately 90 HP and 65 lb-ft of torque, making it suitable for both spirited riding and long-distance touring. Its aluminum twin-spar frame, coupled with USD front forks and a monoshock rear suspension, provides agile handling and stability. This model represents a significant evolution from its predecessor, the TDM850, incorporating fuel injection, a revised frame, and updated suspension for enhanced performance and rider comfort. This comprehensive English Full Service Repair Manual provides detailed guidance for the maintenance and repair of the Yamaha TDM900P. It covers all essential systems, including the engine, fuel injection, ignition, transmission, cooling, exhaust, electrical systems, chassis, suspension, brakes, and bodywork. The manual offers step-by-step instructions for scheduled maintenance, component overhauls, and troubleshooting common issues. With its thorough scope, this resource is invaluable for owners and technicians seeking to ensure the optimal performance, reliability, and longevity of their TDM900 motorcycle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TDM900

Model Variant:

TDM900P

Production Years Covered:

2001, 2002, 2003, 2004, 2005, 2006, 2007

👋 Introduction

Market Position

Category:

Sport Touring Motorcycle

Target Audience:

Riders seeking a versatile motorcycle for commuting, touring, and spirited riding

Competitive Analysis

Key Competitors:

Honda VFR800, Triumph Sprint ST, Kawasaki GTR1000 (predecessor), Suzuki Bandit 1200S

Key Features

Engine Configuration:

Parallel-twin, liquid-cooled, DOHC, 4-stroke

Frame Type:

Aluminum twin-spar frame

Suspension Setup:

Telescopic USD front forks, Monoshock rear suspension with linkage

📋 Manual Details

Coverage Areas

Manual Type:

Full Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, tuning, and troubleshooting

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, lines

Ignition System:

Ignition coils, spark plugs, CDI unit, wiring diagrams

Transmission:

Clutch operation, gearbox inspection, maintenance, and repair

Cooling System:

Radiator, cooling fan, thermostat, coolant circulation, hoses

Exhaust System:

Exhaust manifold, catalytic converter (if applicable), muffler, lambda sensor

Electrical System:

Wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, sensors

Chassis And Suspension:

Front fork (USD), rear shock absorber, linkage, swingarm, steering system

Brakes:

Front and rear brake calipers, master cylinders, brake lines, discs, ABS (if applicable)

Wheels And Tires:

Wheel bearings, tire pressure, mounting and balancing

Bodywork And Fairings:

Fairing removal and installation, panel alignment, seat, fuel tank mounting

Troubleshooting:

Diagnostic charts, common fault identification and rectification

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake bleeding

Repair:

Detailed step-by-step repair instructions for all major components

Overhaul:

Complete engine and gearbox overhaul procedures

Diagnosis:

Troubleshooting guides and fault code interpretation

Adjustment:

Carburetor (if applicable to earlier models or specific markets, though TDM900 is EFI), throttle cable, clutch cable, suspension settings

Technical Depth

Depth:

Comprehensive, covering from basic rider maintenance to full engine rebuilds and electrical diagnostics

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF for easy navigation

Print Quality

Quality:

Professional, likely sourced from original manufacturer's documentation

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

Completeness

Scope:

Extremely thorough, intended for professional mechanics and advanced DIY enthusiasts.

⚙️ Engine Specifications

Primary Engine

Engine Type:

897cc, liquid-cooled, 4-stroke, DOHC, parallel-twin

Bore X Stroke:

92.0 mm x 67.5 mm

Compression Ratio:

10.0:1

Valve Train:

DOHC, 4 valves per cylinder

Carburetion Or Injection:

Electronic Fuel Injection (EFI)

Performance

Horsepower:

Approx. 90 HP @ 8,500 RPM (varies slightly by region/spec)

Torque:

Approx. 88 Nm (65 lb-ft) @ 6,000 RPM (varies slightly by region/spec)

Fuel System

Fuel Tank Capacity:

20 Liters (5.3 US gallons)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Final Drive:

Chain drive

Features

Clutch Type:

Wet, multiple disc

📐 Dimensions

Exterior

Length:

Approx. 2,185 mm (86.0 in)

Width:

Approx. 770 mm (30.3 in)

Height:

Approx. 1,240 mm (48.8 in)

Wheelbase:

Approx. 1,485 mm (58.5 in)

Weights

Dry Weight:

Approx. 194 kg (427.7 lbs)

Wet Weight:

Approx. 211 kg (465.2 lbs)

🛡️ Safety Features

Ratings

ABS Availability:

Optional on some models/markets

Active Features

Braking System:

Dual 298mm discs front, Single 245mm disc rear (ABS optional)

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer, digital speedometer, multi-function display (odometer, trip meters, fuel gauge, clock)

Driver Assistance

Optional anti-lock braking system available on select models

Connectivity

Charging Port:

No factory integrated USB or power port, aftermarket options available

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km or 6 months (refer to manual for specifics)

Spark Plug Replacement:

Every 20,000 km (refer to manual for specifics)

Air Filter Cleaning:

Every 10,000 km or as needed based on conditions

Valve Clearance Check:

Every 40,000 km (refer to manual for specifics)

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent) 10W-40 API SG or higher, JASO MA

Engine Oil Capacity:

3.00 L without filter change; 3.20 L with filter change (refer to manual)

Coolant Type:

Permanent type antifreeze (ethylene glycol based), 50% solution with de-ionized water

Brake Fluid Type:

DOT 4

Transmission Oil Type:

Refer to manual for specific gearbox oil (often 75W-90 or similar gear oil)

Known Issues

Common Wear Item:

Clutch plates (depending on riding style), swingarm bearings

Potential Issue:

Stalling at low RPMs (can be EFI related, check for air leaks, TPS adjustment)

Maintenance Tip:

Regular chain lubrication and adjustment is critical for driveability and longevity

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, Japan

Model Evolution

Predecessor:

TDM850

Key Updates For Tdm900:

Fuel injection, revised frame, improved suspension, updated styling, lighter overall weight compared to TDM850

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Consistently praised for its blend of sportiness and touring comfort, often cited as a benchmark in the sport-touring segment

Ratings

Engine Reliability:

Generally considered very reliable with proper maintenance