2001 Polaris Magnum 325 4x4 Parts Manual

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This manual covers the 2001 Magnum 325 4x4, a mid-size utility All-Terrain Vehicle (ATV) known for its balance of power and maneuverability. Engineered to meet ANSI/SVIA standards, this model is...

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Typ: Atv

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Art.-Nr: 123108

Stichworte: 2001 Atv Cars Magnum 325 4x4 Parts Catalogues Polaris Seat

Produktvarianten

Beschreibung

This manual covers the 2001 Magnum 325 4x4, a mid-size utility All-Terrain Vehicle (ATV) known for its balance of power and maneuverability. Engineered to meet ANSI/SVIA standards, this model is equipped with a 325cc liquid-cooled, four-stroke engine, an automatic CVT transmission with selectable 2WD/4WD, and hydraulic disc brakes for reliable stopping power. Its robust design, including a towing capacity of 1050 lbs and rack capacities of 50 lbs front and 100 lbs rear, makes it a capable machine for work and recreational use. The Magnum series has a history of being a reliable workhorse in the utility ATV segment, competing effectively with other major manufacturers of its time. This comprehensive English-language Parts Manual provides detailed exploded diagrams and part number lists essential for the identification, maintenance, and repair of your 2001 Magnum 325 4x4. It covers all major systems, including the engine, cooling, exhaust, fuel, electrical, chassis, suspension, and braking systems, as well as bodywork and accessories. The manual's component-level detail empowers owners and technicians to perform routine maintenance, identify wear items, and order the correct replacement parts, thereby ensuring the longevity and optimal performance of the vehicle. Its high-resolution format is optimized for clarity and allows for printing specific pages as needed.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Magnum 325 4x4

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Chassis Codes:

A01CD32AA, A01CD32AB, A01CD32FB (325 Magnum 4x4 HDS)

👋 Introduction

Market Position

Segment:

Mid-size utility ATV segment, known for its balance of power and maneuverability.

Competitive Analysis

Competitors:

Competed against models from Honda (e.g., FourTrax 300/350), Yamaha (e.g., Kodiak 400), and Arctic Cat (e.g., 300 4x4) in its era.

Key Features

Benefits For Owner:

Empowers owners to perform DIY maintenance and repairs, saving costs and extending vehicle lifespan.

Manual Utility:

Essential tool for identifying correct part numbers, crucial for accurate ordering and ensuring proper fitment.

📋 Manual Details

Coverage Areas

Systems Covered:

Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, Engine Mounting, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Front Drive, Front Tightener, Front Strut, CV Joint – BTB, Front Wheel, Front Brake, Controls (Throttle ASM./Cable), Controls (Master Cylinder/Brake Line), Steering Post, Handlebar and Headlight Pod, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Brake, Rear Wheel Drive, Electrical/Taillight, Gearcase, Gear Selector, Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor, Tool Kit, Decals

Part Identification Method:

Exploded diagrams coupled with corresponding part numbers and descriptions for each assembly.

Page Count

Total Pages:

Manual Type

Type:

Parts Manual

Language

Language:

English

Format

Digital Format:

Print Ability:

Print specific pages as needed, ideal for workshop use without printing the entire manual.

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Cooling System, Exhaust System, Drive Clutch, Gearcase, Rear Wheel Drive, Front Drive Components

Chassis And Suspension:

Front Struts, A-Arms, Steering Post, Handlebar, Swing Arms, Shocks, Front and Center Tighteners, CV Joints

Braking:

Front Brake Assembly, Rear Brake Assembly, Master Cylinder, Brake Lines

Electrical And Lighting:

Taillight, Headlight Pod, Magneto, Starting Motor

Bodywork And Accessories:

Front Cab, Rear Cab, Seat, Front Rack, Rear Rack, Bumper Mounting, Fuel Tank, Oil Tank, Air Box, Decals

Procedures Included

Repair Identification:

Detailed exploded diagrams and part number lists for accurate identification of all components for repair and replacement.

Maintenance Support:

Assists in routine maintenance tasks by identifying necessary parts such as filters, spark plugs, and drive belts.

Technical Depth

Depth:

Component-level parts identification, enabling precise ordering and replacement of individual parts for repairs.

Diagnostic Capability:

While not a diagnostic manual, it provides the correct part numbers and assemblies needed for component replacement during troubleshooting.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF designed for clarity of diagrams and text.

Print Quality

Recommendation:

Optimal for printing on standard office printers.

Binding Type

Digital:

Not applicable (digital format)

Paper Type

Digital:

Not applicable (digital format)

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, single-cylinder, liquid-cooled

Displacement:

325cc

Performance

Horsepower:

Approximately 20-22 hp (estimated, specific figures often not published for ATVs)

Torque:

Torque figures not readily available but sufficient for utility tasks.

Fuel System

Carburetor:

Mikuni VM32SS or similar constant velocity carburetor (specific part number would be in the manual)

Fuel Type:

Unleaded gasoline

Lubrication System

Oil Type:

API SG or higher, SAE 10W-40 or 20W-50 motorcycle/ATV specific oil recommended (refer to manual for exact specifications and capacities)

Cooling System

Type:

Liquid-cooled

🔧 Transmission

Standard

Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD/4WD selectable

Features

Gear Selector:

High/Low range, Neutral, Reverse

📐 Dimensions

Exterior

Length:

Approximately 76 inches (193 cm)

Width:

Approximately 44 inches (112 cm)

Height:

Approximately 45 inches (114 cm)

Weights

Dry Weight:

Approximately 540 lbs (245 kg)

Towing Capacity:

1050 lbs (476 kg)

Rack Capacity Front:

50 lbs (23 kg)

Rack Capacity Rear:

100 lbs (45 kg)

Wheels And Tires

Front Tire Size:

Refer to manual for specific tire sizes (e.g., AT 23x8-12)

Rear Tire Size:

Refer to manual for specific tire sizes (e.g., AT 24x11-10)

Wheel Bolt Pattern:

Standard ATV hub pattern, refer to manual for specific lug nut torque specifications.

🛡️ Safety Features

Ratings

Atv Safety Standards:

Manufactured to meet ANSI/SVIA standards for ATVs.

Active Features

Braking System:

Hydraulic disc brakes front and rear for reliable stopping power.

4Wd System:

On-demand all-wheel drive enhances traction and control on challenging terrain.

Passive Features

Lighting:

Halogen headlights and taillight for visibility.

Handlebar Design:

Ergonomic handlebar with handguards for grip and protection.

💡 Technology Features

Infotainment

Features:

Basic instrumentation: speedometer, odometer, hour meter, fuel gauge (model dependent).

Driver Assistance

Features:

On-demand 4x4 system for enhanced traction.

Connectivity

Features:

Not applicable (standard ATV technology of the era).

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 100 hours or 6 months, but refer to the manual for exact interval based on operating conditions.

Air Filter Cleaning:

Inspect and clean every 20 hours of use, replace as needed.

Spark Plug:

Replace at recommended intervals (typically annually or every 100-200 hours), ensure correct type and gap.

Fluid Specifications

Engine Oil Type:

Refer to manual for specific API classification and viscosity grade (e.g., SAE 10W-40 or 20W-50).

Coolant Type:

Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.

Gearcase Oil:

Refer to manual for specific gearcase oil type and capacity (often a GL-4 or GL-5 gear oil).

Known Issues

Common Wear Items:

Drive belts, wheel bearings, CV joint boots, brake pads, and suspension bushings are common wear items on ATVs of this era.

Carburetor Maintenance:

Carburetors can sometimes require cleaning or adjustment due to fuel varnish or debris, especially after periods of storage.

Cooling System Care:

Regularly check coolant level and condition, flush and replace coolant as recommended to prevent overheating.

📚 Vehicle History

Brand Heritage

Polarismfg:

Polaris has a long history of manufacturing powersports vehicles, including ATVs, snowmobiles, and motorcycles.

Model Evolution

Magnum Series:

The Magnum line was a popular series of utility ATVs for Polaris, known for their workhorse capabilities.

Production

Production Era:

Early 2000s, a period of significant growth and innovation in the ATV market.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

Polaris ATVs of this period were generally well-regarded for their utility, power, and 4x4 capabilities in the utility segment.