Category:
All-Terrain Vehicle (ATV)
Target Audience:
Recreational riders, utility users, DIY mechanics, professional workshops
Key Competitors:
Yamaha Wolverine 350/450, Honda FourTrax 350/400, Polaris Sportsman 400, Kawasaki Prairie 360
Vehicle Attributes:
Durable, reliable, capable of tackling various terrains, versatile for work and play
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving on labor costs and ensuring longevity of the vehicle.
Model Years Covered:
2002, 2003, 2004, 2005, 2006, 2007
Variants Covered:
LT-F400 (2WD/4x2), LT-F400F (4WD - implied by general model description and common configurations)
Estimated Page Count:
Varies by edition, typically 400+ pages for a comprehensive service manual
Manual Type:
Factory-authorized Repair Service Manual / Workshop Manual
Engine:
Complete engine overhaul, diagnosis, lubrication, fuel system (carburetor/EFI), ignition system, exhaust system, cooling system
Transmission:
Gearbox, clutch (primary reduction gear, drive clutch), reverse gear, shift mechanism, lubrication
Drivetrain:
Drive shaft, axle, front differential (if applicable to specific models), rear differential, U-joints, wheel bearings
Suspension:
Front forks, rear shock absorber (struts), swingarm (swinger), linkage, bushings, bearings
Brakes:
Front and rear brake systems (hydraulic disc or drum depending on configuration), master cylinders, calipers, pads, rotors, brake lines, fluid bleeding
Electrical:
Starting system (starter motor, kickstart mechanism), charging system (stator, magneto, regulator/rectifier), battery, lighting system (headlights, taillights, indicators), ignition coils, CDI unit, wiring diagrams, fuses, switches
Bodywork And Chassis:
Frame, handlebars, steering system (triple trees), fenders, seat, body panels, storage, racks, footpegs
Maintenance:
Scheduled maintenance, oil changes, filter replacements, coolant flush, lubrication points, valve clearance adjustment, tire pressure checks, brake adjustments
Troubleshooting:
Diagnosing common problems such as no spark, starting issues, engine performance problems, electrical faults, suspension issues, brake problems
Repair And Rebuild:
Complete engine rebuilds, carburetor overhaul, transmission repairs, suspension component replacement, brake system service, electrical component diagnosis and replacement
Diagnosis:
Step-by-step diagnostic procedures for various systems, error code interpretation (if applicable to EFI models)
Installation:
Guidance on installing or replacing major components and accessories
Depth:
Comprehensive. Covers everything from routine maintenance and basic adjustments to complete engine and transmission overhauls, including detailed diagnostic procedures.
Diagnostic Tools:
Includes information on using basic tools and potentially diagnostic procedures for electronic fuel injection (EFI) systems if present.
File Compatibility:
Compatible with Windows, macOS, Linux, iOS, Android via PDF reader
Printability:
Printable on any standard printer from any computer
Binding Type:
Digital Download (No physical binding)
Paper Type:
N/A (Digital Format)
Text Searchability:
Likely searchable text content within the PDF, enabling quick information retrieval
Illustration Quality:
Illustrated with clear, step-by-step instructions and diagrams (e.g., exploded views, schematics)
Engine Type:
4-stroke, SOHC, 2-valve, air-cooled
Displacement:
376 cc (23.0 cubic inches)
Bore X Stroke:
81.0 mm x 72.8 mm (3.19 in x 2.87 in)
Horsepower:
Approximately 25-28 HP (Varies slightly by model year and specific tuning)
Torque:
Approximately 22-24 lb-ft (Varies)
Carburetor Type:
Mikuni BSR36 (for most years, may vary slightly)
Fuel Injection:
Some later EFI (Electronic Fuel Injection) models may exist, though the primary offering was carbureted.
Fuel Capacity:
Approximately 3.7 US gallons (14.0 liters)
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling Method:
Air-cooled with oil cooler
Length:
Approximately 77.0 inches (1955 mm)
Width:
Approximately 46.5 inches (1180 mm)
Height:
Approximately 45.1 inches (1145 mm)
Wheelbase:
Approximately 50.0 inches (1270 mm)
Dry Weight:
Approximately 518 lbs (235 kg) for 2WD, 538 lbs (244 kg) for 4WD
Curb Weight:
Approximately 540-560 lbs (245-254 kg) depending on 2WD/4WD
Front Tire Size:
AT25 x 8-12
Rear Tire Size:
AT25 x 10-12
Tire Pressure Psi:
Typically 5.0 PSI front and rear (refer to manual for exact specifications)
Engine Oil Change:
Typically every 1000 km or annually, whichever comes first (refer to manual for exact interval and specific oil grade)
Spark Plug Check:
Inspect at first service, then as recommended in the manual (e.g., every 2000-4000 km)
Air Filter Cleaning:
Inspect regularly, clean or replace as needed based on operating conditions (e.g., every 6 months or 500 km)
Valve Clearance Adjustment:
Typically at first service and then every 4000 km or as per manual recommendations
Engine Oil Type:
SAE 10W-40 API SG or higher (refer to manual for specific recommendations, including JASO MA rating for wet clutch compatibility)
Engine Oil Capacity:
Approximately 2.1 liters (2.2 US qt) with filter change (verify in manual)
Coolant Type:
Ethylene glycol based antifreeze coolant (typically a 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Common Wear Items:
CVT belt wear, wheel bearings, suspension bushings, brake pads
Carburetor Tuning:
Carburetor can sometimes require fine-tuning or cleaning, especially with age and varying fuel quality. Mixture screw adjustments are common.
Starter Clutch:
Some models may experience wear on the starter clutch mechanism.
